Capacitive filtered feedthrough array for an implantable medical device
First Claim
1. A filtered feedthrough assembly adapted to be fitted into an opening of a case of an electronic device, the feedthrough assembly having an internally disposed portion configured to be disposed inside the case and an externally disposed portion configured to be disposed outside the case, the assembly comprising:
- an electrically conductive ferrule having a ferrule wall adapted to be fitted into the case opening with an inner wall surface defining a centrally disposed ferrule opening and extending between opposed internally and externally facing ferrule sides;
a multi-layer, co-fired metal-ceramic substrate having opposed internally facing and externally facing substrate sides joined by a common substrate edge, the metal-ceramic substrate further comprising;
a plurality of substrate conductive paths extending through the co-fired metal-ceramic substrate between the internally and externally facing layer surfaces and electrically isolated from one another; and
a further plurality of substrate ground paths extending through the co-fired metal-ceramic substrate between the internally and externally facing layer surfaces and electrically isolated from the substrate conductive paths;
means for hermetically sealing the common substrate edge to the ferrule inner wall within the centrally disposed ferrule opening and electrically coupling the plurality of substrate ground paths to the ferrule;
a discoidal capacitive filter array formed of a ceramic capacitive filter substrate having an internally facing filter substrate side and an externally facing filter substrate side joined by a common filter substrate edge, the capacitive filter array substrate further comprising;
a plurality of filter array conductive paths electrically isolated from one another and extending between the internally facing filter substrate side and the externally facing filter substrate side; and
a plurality of discoidal capacitor filters each comprising at least one capacitor active electrode formed within the filter substrate and extending outward from a filter array conductive path and a common capacitor ground electrode;
means for mechanically joining the externally facing filter substrate side to the internally facing substrate side and electrically joining each filter array conductive path to a substrate conductive path; and
means for electrically coupling the common capacitor ground electrode of the discoidal capacitor filters to the plurality of substrate ground paths;
whereby the filtered feedthrough assembly provides a plurality of miniaturized, electrically isolated, and capacitively filtered, feedthrough conductive paths with low inductance extending between the internally disposed portion and the externally disposed portion when the feedthrough assembly is affixed into an opening in the case of the electronic device
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Accused Products
Abstract
A capacitive filtered feedthrough assembly is formed in a solid state manner to employ highly miniaturized conductive paths each filtered by a discoid capacitive filter embedded in a capacitive filter array. A non-conductive, co-fired metal-ceramic substrate is formed from multiple layers that supports one or a plurality of substrate conductive paths and it is brazed to a conductive ferrule, adapted to be welded to a case, using a conductive, corrosion resistant braze material. The metal-ceramic substrate is attached to an internally disposed capacitive filter array that encloses one or a plurality of capacitive filter capacitor active electrodes each coupled to a filter array conductive path and at least one capacitor ground electrode. Each capacitive filter array conductive path is joined with a metal-ceramic conductive path to form a feedthrough conductive path. Bonding pads are attached to the internally disposed ends of each feedthrough conductive path, and corrosion resistant, conductive buttons are attached to and seal the externally disposed ends of each feedthrough conductive path. A plurality of conductive, substrate ground paths are formed extending through the co-fired metal-ceramic substrate between internally and externally facing layer surfaces thereof and electrically isolated from the substrate conductive paths. The capacitor ground electrodes are coupled electrically to the plurality of conductive, substrate ground paths and to the ferrule.
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Citations
37 Claims
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1. A filtered feedthrough assembly adapted to be fitted into an opening of a case of an electronic device, the feedthrough assembly having an internally disposed portion configured to be disposed inside the case and an externally disposed portion configured to be disposed outside the case, the assembly comprising:
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an electrically conductive ferrule having a ferrule wall adapted to be fitted into the case opening with an inner wall surface defining a centrally disposed ferrule opening and extending between opposed internally and externally facing ferrule sides;
a multi-layer, co-fired metal-ceramic substrate having opposed internally facing and externally facing substrate sides joined by a common substrate edge, the metal-ceramic substrate further comprising;
a plurality of substrate conductive paths extending through the co-fired metal-ceramic substrate between the internally and externally facing layer surfaces and electrically isolated from one another; and
a further plurality of substrate ground paths extending through the co-fired metal-ceramic substrate between the internally and externally facing layer surfaces and electrically isolated from the substrate conductive paths;
means for hermetically sealing the common substrate edge to the ferrule inner wall within the centrally disposed ferrule opening and electrically coupling the plurality of substrate ground paths to the ferrule;
a discoidal capacitive filter array formed of a ceramic capacitive filter substrate having an internally facing filter substrate side and an externally facing filter substrate side joined by a common filter substrate edge, the capacitive filter array substrate further comprising;
a plurality of filter array conductive paths electrically isolated from one another and extending between the internally facing filter substrate side and the externally facing filter substrate side; and
a plurality of discoidal capacitor filters each comprising at least one capacitor active electrode formed within the filter substrate and extending outward from a filter array conductive path and a common capacitor ground electrode;
means for mechanically joining the externally facing filter substrate side to the internally facing substrate side and electrically joining each filter array conductive path to a substrate conductive path; and
means for electrically coupling the common capacitor ground electrode of the discoidal capacitor filters to the plurality of substrate ground paths;
whereby the filtered feedthrough assembly provides a plurality of miniaturized, electrically isolated, and capacitively filtered, feedthrough conductive paths with low inductance extending between the internally disposed portion and the externally disposed portion when the feedthrough assembly is affixed into an opening in the case of the electronic device - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36)
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19. A method of manufacturing a filtered feedthrough assembly adapted to be fitted into an opening of a case of a hermetically sealed electronic device, the feedthrough assembly having an internally disposed portion configured to be disposed inside the case and an externally disposed portion configured to be disposed outside the case, the method comprising:
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providing an electrically conductive ferrule having a ferrule wall adapted to be fitted into the case opening with an inner wall surface defining a centrally disposed ferrule opening and extending between opposed internally and externally facing ferrule sides;
forming a multi-layer, co-fired metal-ceramic substrate having opposed internally facing and externally facing substrate sides joined by a common substrate edge, the step of forming the metal-ceramic substrate further comprising;
forming a plurality of substrate conductive paths extending through the co-fired metal-ceramic substrate between the internally and externally facing layer surfaces and electrically isolated from one another; and
forming a further plurality of substrate ground paths extending through the co-fired metal-ceramic substrate between the internally and externally facing layer surfaces and electrically isolated from the substrate conductive paths;
hermetically sealing the common substrate edge to the ferrule inner wall within the centrally disposed ferrule opening and electrically coupling the plurality of substrate ground paths to the ferrule;
forming a discoidal capacitive filter array formed of a ceramic capacitive filter substrate having an internally facing filter substrate side and an externally facing filter substrate side joined by a common filter substrate edge, the step of forming capacitive filter array substrate further comprising the steps of;
forming a plurality of filter array conductive paths electrically isolated from one another and extending between the internally facing filter substrate side and the externally facing filter substrate side;
forming a plurality of discoidal capacitor filters each comprising at least one capacitor active electrode formed within the filter substrate and extending outward from a filter array conductive path and a common capacitor ground electrode;
mechanically joining the externally facing filter substrate side to the internally facing substrate side electrically connecting each filter array conductive path to a substrate conductive path; and
electrically connecting the common capacitor ground electrode of the discoidal capacitor filters to the plurality of substrate ground paths;
whereby the filtered feedthrough assembly provides a plurality of miniaturized, electrically isolated, and capacitively filtered, feedthrough conductive paths with low inductance extending between the internally disposed portion and the externally disposed portion when the feedthrough assembly is affixed into an opening in the case of the electronic device
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37. A filtered feedthrough assembly adapted to be fitted into an opening of a case of an electronic device, the feedthrough assembly having an internally disposed portion configured to be disposed inside the case and an externally disposed portion configured to be disposed outside the case, the assembly comprising:
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an electrically conductive ferrule having a ferrule wall adapted to be fitted into the case opening with an inner wall surface defining a centrally disposed ferrule opening and extending between opposed internally and externally facing ferrule sides;
a multi-layer, co-fired metal-ceramic substrate having opposed internally facing and externally facing substrate sides joined by a common substrate edge, the metal-ceramic substrate further comprising a plurality of substrate conductive paths extending through the co-fired metal-ceramic substrate between the internally and externally facing layer surfaces and electrically isolated from one another;
means for hermetically sealing the common substrate edge to the ferrule inner wall within the centrally disposed ferrule opening and electrically coupling the plurality of substrate ground paths to the ferrule;
a discoidal capacitive filter array formed of a ceramic capacitive filter substrate having an internally facing filter substrate side and an externally facing filter substrate side joined by a common filter substrate edge, the capacitive filter array substrate further comprising;
a plurality of filter array conductive paths electrically isolated from one another and extending between the internally facing filter substrate side and the externally facing filter substrate side each formed of reflow solder filling a;
filter array hole; and
a plurality of discoidal capacitor filters each comprising at least one capacitor active electrode formed within the filter substrate and extending outward from a filter array conductive path and a common capacitor ground electrode;
means for mechanically joining the externally facing filter substrate side to the internally facing substrate side and electrically joining each filter array conductive path to a substrate conductive path comprising the reflow solder forming the plurality of filter array conductive paths; and
means for electrically coupling the common capacitor ground electrode of the discoidal capacitor filters to the ferrule;
whereby the filtered feedthrough assembly provides a plurality of miniaturized, electrically isolated, and capacitively filtered, feedthrough conductive paths extending between the internally disposed portion and the externally disposed portion when the feedthrough assembly is affixed into an opening in the case of the electronic device
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Specification