Optical reflection sensor

• US 20020171848A1
• Filed: 03/27/2002
• Published: 11/21/2002
• Est. Priority Date: 03/30/2001
• Status: Active Grant

• Current Assignee: Omron Corporation
• Original Assignee: Omron Corporation
• Inventors: Inoue, Hiroyuki, Imai, Kiyoshi, Tomita, Kohei, Nakashita, Naoya
• Granted Patent: US 6,891,625 B2
• Time in Patent Office: Days
• US Class Current: 356/623
• CPC Class Codes: G01B 11/026 by measuring distance between sensor and object G01B11/0608 takes precedence
• CPC Class Codes: G01V 8/12 using one transmitter and one receiver

Abstract

An optical reflection sensor emits light and its reflection from a target object is received. A signal processor carries out a measurement on the received reflected light such as the distance to the target object each time the reflected light is received. Repeatability of measured values is calculated and displayed on a display device incorporated into the housing of the sensor. The display device may have two display areas such that the calculated repeatability and the measured value can be displayed simultaneously. The calculated repeatability may be compared with a specified threshold value, with the result of the comparison displayed. The housing may also incorporate an input device through which a required level of accuracy may be set.

Claims

1. An optical reflection sensor comprising:

a light emitter for emitting light towards a target object;

a light receiver for receiving reflected light from said target object;

a signal processor for carrying out specified measurements on the reflected light received by said light receiver;

a display device incorporated in a housing for said sensor;

calculating means for calculating repeatability of measured values obtained by a plurality of said measurements; and

display control means for causing calculated result of said repeatability to be displayed on said display device.

2. The optical reflection sensor of claim 1 wherein said display device has at least two display areas and said display control means causes said calculated result and results of said measurements on said two areas simultaneously.

3. The optical reflection sensor of claim 1 wherein said display control means causes said calculated result and results of said measurements sequentially.

4. The optical reflection sensor of claim 2 further comprising:

a result outputting means for outputting a result which is one selected from the group consisting of an average value calculated by averaging a specified number of measured values obtained from said reflected light and a result of comparison of said average value with a specified threshold value; and

an input device through which said specified number is determined, said input device being formed on said housing.

5. The optical reflection sensor of claim 3 further comprising:

a result outputting means for outputting a result which is one selected from the group consisting of an average value calculated by averaging a specified number of measured values obtained from said reflected light and a result of comparison of said average value with a specified threshold value; and

an input device through which said specified number is determined, said input device being formed on said housing.

6. The optical reflection sensor of claim 2 further comprising an output device for outputting said calculated result of repeatability to an externally connected device.

7. The optical reflection sensor of claim 3 further comprising an output device for outputting said calculated result of repeatability to an externally connected device

8. The optical reflection sensor of claim 2 further comprising:

comparing means for making a comparison between said calculated result of repeatability and a specified set level; and

warning means for outputting a specified warning signal, depending on result of said comparison.

9. The optical reflection sensor of claim 3 further comprising:

comparing means for making a comparison between said calculated result of repeatability and a specified set level; and

warning means for outputting a specified warning signal, depending on result of said comparison.

10. The optical reflection sensor of claim 2 wherein said light receiver includes a light receiving element outputting a pair of analog signals indicating the position of incidence of said reflected light, said optical reflection sensor including distance calculating means for calculating a distance to said target object by using said pair of analog signals.

11. The optical reflection sensor of claim 3 wherein said light receiver includes a light receiving element outputting a pair of analog signals indicating the position of incidence of said reflected light, said optical reflection sensor including distance calculating means for calculating a distance to said target object by using said pair of analog signals.

13. The optical reflection sensor of claim 12 further comprising an output device for outputting said calculated result of repeatability to an externally connected device.

14. The optical reflection sensor of claim 12 further comprising:

comparing means for making a comparison between said calculated result of repeatability and a specified set level; and

warning means for outputting a specified warning signal, depending on result of said comparison.

15. The optical reflection sensor of claim 12 wherein said light receiver includes a light receiving element outputting a pair of analog signals indicating the position of incidence of said reflected light, said optical reflection sensor including distance calculating means for calculating a distance to said target object by using said pair of analog signals.

17. The optical reflection sensor of claim 16 wherein said signal processor further includes means for setting the number of the averaged measured values when said calculated repeatability reached said required accuracy level as said specified number when said averaging process is carried out next.

18. The optical reflection sensor of claim 16 further comprising an output device for outputting said calculated result of repeatability to an externally connected device.

19. The optical reflection sensor of claim 16 further comprising:

comparing means for making a comparison between said calculated result of repeatability and a specified set level; and

warning means for outputting a specified warning signal, depending on result of said comparison.

20. The optical reflection sensor of claim 16 wherein said light receiver includes a light receiving element outputting a pair of analog signals indicating the position of incidence of said reflected light, said optical reflection sensor including distance calculating means for calculating a distance to said target object by using said pair of analog signals.

12. An optical reflection sensor comprising:

a light emitter for emitting light towards a target object;

a light receiver for receiving reflected light from said target object; and

a signal processor for carrying out a specified measurement on the reflected light received by said light receiver, making a comparison between the result of said measurement and a specified threshold value and outputting a result of said comparison, said signal processor including;

accuracy calculating means for calculating repeatability of measured values obtained by a plurality of said measurements; and

setting means for setting a threshold width on the basis of the calculated repeatability.

16. An optical reflection sensor comprising:

a light emitter for emitting light towards a target object;

a light receiver for receiving reflected light from said target object; and

a signal processor for carrying out a specified measurement on the reflected light received by said light receiver and outputting a result of said measurement;

said signal processor including;

an input device for setting a required accuracy level for the outputted result of said measurement;

averaging means for carrying out an averaging process for averaging a specified number of measured values obtained from each cycle of said reflected light while varying said specified number; and

accuracy calculating means for calculating repeatability of a plurality of the averaged measured values;

said signal processor continuing said specified measurement at least until the calculated repeatability reaches said required accuracy level set through said input device.