Polyvinyl acetal composition roller brush with abrasive outer surface
First Claim
1. A polishing device comprising a body made of porous polyvinyl acetal material having a uniform pore size throughout the core material of the body with over 80% of the pores being below 40 microns in diameter, said body being coated with a low viscosity slurry comprising a hydrophillic urethane based adhesive and mixed abrasive particles of polishing materials which are cured to said body to form a thin abrasive skin which follows the contour of the pores of an outer surface of said body.
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Accused Products
Abstract
A semiconductor polishing device having a substantially cylindrical roller body made of polyvinyl acetal with a uniform material porosity having a mean flow pore pressure ranging from about 0.30 PSI to about 0.35 PSI with 80% of its pores ranging from 7 to 40 microns in size coated with a low viscosity adhesive composition of an appropriately formulated aliphatic or aromatic difunctional polyether urethane methacrylate or formulated multifunctional allphatic urethane acrylate and abrasive particles to form an adhesive skin of about 1 micron in thickness. The abrasive particles typically have a particle size ranging from about 0.05 to about 7 microns and a Mohs'"'"' hardness of at least about 7.
21 Citations
26 Claims
- 1. A polishing device comprising a body made of porous polyvinyl acetal material having a uniform pore size throughout the core material of the body with over 80% of the pores being below 40 microns in diameter, said body being coated with a low viscosity slurry comprising a hydrophillic urethane based adhesive and mixed abrasive particles of polishing materials which are cured to said body to form a thin abrasive skin which follows the contour of the pores of an outer surface of said body.
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12. A semiconductor polishing device comprising a core body made of porous polyvinyl acetal material having a cylindrical roller shape and a outer surface, said material having a uniform pore size throughout with at least 80% of the pores ranging from about 7 microns to about 40 microns in diameter, a slurry of adhesive hydrophilic polymer of low viscosity and abrasive particles ranging from 0.5 to about 100.0 microns and comprising from 5% to 80% of the slurry by weight, said slurry being coated and cured on said outer surface of said cylindrical roller forming an abrasive skin.
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17. A semiconductor polishing device comprising a substantially cylindrical roller body made of polyvinyl acetal with its core having uniform material porosity with 80% of its pores ranging from 7 to 40 microns and an abrasive particle and low viscosity urethane adhesive composite skin cured to said core, said adhesive being selected from the group consisting of allphatic polyether urtheane methacrylate, aromatic difunctional polyether urethane methacrylate and allphatic urethane acrylate, said skin ranging in thickness from 0.5 to 7.0 microns.
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18. A semiconductor polishing device comprising a core body made of porous polyvinyl acetal material having a cylindrical roller shape and a outer surface, said material having a uniform pore size throughout with at least 80% of the pores ranging from about 7 microns to about 40 microns in diameter with a fluid flow through rate which does not distort the roller during the polishing process, a slurry comprising an adhesive of polyvinyl acetal material mixed with water having a viscosity less than the viscosity of said core material mixed with a composite abrasive material, said composite abrasive material comprising particles of abrasive material mounted in carrier particles of polyvinyl acetal, said slurry being coated and cured on said outer surface of said cylindrical roller to form an abrasive skin.
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20. A process of making a semiconductor polishing roller comprising of the steps of
a. molding a roller of clean PVA sponge with over 80% of the pores ranging from about 7 microns to about 40 microns in diameter; -
b. applying a coating of a slurry comprising an adhesive having a low viscosity and abrasive particles to the outer surface of said roller; and
c. curing said slurry skin to said roller body with ultra violet light forming a unitary roller device with a thin abrasive skin. - View Dependent Claims (21, 22, 23, 24, 25)
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26. A process of making a semiconductor cleaning device comprising of the steps of:
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a. precasting a product of clean PVA sponge;
b. preparing a coating mixture of cleaning material and PVA resin and water slurry;
c. curing the coating mixture to form a composite polymer;
d. grinding the composite polymer into a predetermined particle size;
e. coating said precast PVA sponge product with a slurry of low viscosity PVA;
f. placing the ground composite particles on the surface of said coated precast PVA product; and
g. curing said coated precast product to obtain an outer skin to which the ground composite particles are bound.
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Specification