Switch mode power stage

• US 20020180411A1
• Filed: 05/24/2002
• Published: 12/05/2002
• Est. Priority Date: 05/25/2001
• Status: Active Grant

• Current Assignee: Residential Capital LLC (Ally Financial, Inc.)
• Original Assignee: Pacific Solar Pty., Limited
• Inventors: Bub, Stephen Leonard, Pogossov, Alexandre
• Granted Patent: US 6,693,411 B2
• Time in Patent Office: Days
• US Class Current: 323/282
• CPC Class Codes: H02M 3/156 with automatic control of output voltage or current, e.g. switching regulators

Abstract

The invention provides a power conversion device operable in a discontinuous conduction mode under the control of a switch. During operation in the discontinuous conduction mode, an oscillating voltage exists across the switch means prior to a turn-on of the switch means. The power conversion the device comprises a switching controller arranged to ensure that turn-on of the switch occurs at a minimum of the oscillating voltage. The power conversion device also comprises a timer arranged to provide a controlled time period following a first turn-on of the switching means, during which a second turn-on of the switching means can not occur. Such an arrangement is advantageous in that a low power level of operation of the device and a short conduction time of the switch means does not lead to an undesirable increase in switching frequency. Consequently, a reduction in a parasitic capacitance of the switch will be rewarded by an increase in efficiency.

Claims

1. A power conversion device operable in a discontinuous conduction mode under the control of a switching means and wherein during operation in the discontinuous conduction mode, an oscillating voltage exists across the switching means prior to a turn-on of the switching means, the device comprising:

switch control means arranged to cause turn-on of the switching means to occur at a minimum of the oscillating voltage; and

timing means arranged to provide a controlled time period following a first turn-on of the switching means, during which a second turn-on of the switching means can not occur.

2. The power conversion device of claim 1 wherein the timing means comprises:

a gate which, when open, prevents a turn-on signal from reaching the switching means; and

a timer which is reset at each turn-on of the switching means, and holds the gate open for the controlled time period following each reset.

3. The power conversion device of claim 1 wherein the timing means comprises:

a gate which, when open, prevents generation of a turn-on signal; and

a timer which is reset at each turn-on of the switching means, and holds the gate open for the controlled time period following each reset.

4. The power conversion device of claim 1 wherein the switch control means comprises:

a comparator arranged to compare the oscillating voltage to a reference voltage about which the oscillating voltage oscillates, and to produce an output logic signal corresponding to the polarity of the oscillating voltage with respect to the reference voltage;

delay means arranged to delay the output logic signal by one quarter of a period of oscillation of the oscillating voltage to produce a delayed logic signal; and

a turn-on signal generator arranged to generate a turn-on signal for the switching means when the delayed logic signal indicates a negative polarity of the oscillating voltage with respect to the reference voltage.

5. The power conversion device as claimed in claim 4 wherein the delay means delays the output logic signal by a predetermined fixed time period substantially equal to one quarter of the period of oscillation.

6. The power conversion device as claimed in claim 4 wherein the delay means comprises a slope detector to monitor the oscillating voltage and to indicate when the oscillating voltage is at a minimum.

7. The power conversion device of claim 4 wherein the delay means is internal to the comparator.

8. The power conversion device of claim 4 wherein the delay means is separate to the comparator.

9. The power conversion device of claim 8 wherein the delay means is situated at the input of the comparator.

10. The power conversion device of claim 8 wherein the delay means is situated at the output of the comparator.

11. The power conversion device of claim 4 wherein the delay means is implemented by an analog circuit.

12. The power conversion device of claim 11 wherein the delay means is implemented by an RC delay circuit.

13. The power conversion device of claim 4 wherein the delay means is implemented by a digital circuit.

14. The power conversion device of claim 13 wherein the delay means is implemented by a chain of D flip-flops having C inputs connected to a clock signal.

15. The power conversion device of claim 4 wherein the delay means is implemented by software.

16. The power conversion device of claim 15 wherein the delay means is implemented by a loop in a microprocessor routine with timer interrupts.

18. The method of claim 17 wherein the step of providing the controlled time period comprises preventing a turn-on signal from reaching the switching means throughout the controlled time period.

19. The method of claim 18 further comprising holding a gate open throughout the controlled time period such that the turn-on signal is prevented from reaching the switching means.

20. The method of claim 17 wherein the step of causing turn-on of the switching means comprises:

comparing the oscillating voltage to a reference voltage about which the oscillating voltage oscillates;

producing an output logic signal corresponding to the polarity of the oscillating voltage with respect to the reference voltage;

delaying the output logic signal by one quarter of a period of oscillation of the oscillating voltage to produce a delayed logic signal; and

generating a turn-on signal for the switching means when the delayed logic signal indicates a negative polarity of the oscillating voltage with respect to the reference voltage.

21. The method as claimed in claim 20 wherein the step of delaying comprises delaying the output logic signal by a predetermined fixed time period substantially equal to one quarter of the period of oscillation.

22. The method as claimed in claim 20 wherein the step of delaying comprises monitoring a slope of the oscillating voltage and indicating when the oscillating voltage is at a minimum.

24. The power conversion device of claim 23 wherein the means for providing the controlled time period comprises a gate connected between an output of the comparator and an input of the one-shot, such that when the gate is held open for the controlled time period, any trigger signal produced by the comparator is prevented from triggering the one-shot during the controlled time period.

25. The power conversion device as claimed in claim 24 wherein the gate is controlled by a timer having a reset input connected to the input of the one-shot, such that each time the one-shot is triggered, the timer is reset and holds the gate open for the controlled time period.

26. The power conversion device as claimed in claim 23 and further comprising a feedback control means.

27. The power conversion device as claimed in claim 26 wherein the feedback means controls a pulse duration of the one-shot.

28. The power conversion device as claimed in claim 26 wherein the feedback means monitors current of the load for power regulation purposes and voltage across the inductive element for monitoring oscillations.

29. The power conversion device as claimed in claim 26 wherein the feedback means monitors voltage of the load for power regulation purposes and voltage across the inductive element for monitoring oscillations.

30. The power conversion device as claimed in claim 26 wherein the feedback means monitors current of the load for power regulation purposes and voltage across the switching means for monitoring oscillations.

31. The power conversion device as claimed in claim 26, wherein the feedback means monitors voltage of the load for power regulation purposes and voltage across the switching means for monitoring oscillations.

32. The power conversion device as claimed in claim 26 wherein the feedback means monitors voltage of the load and voltage of the power supply both for control purposes and for calculation of the expected oscillation minima.

33. The power conversion device as claimed in claim 26 wherein the feedback means monitors voltage of the load and voltage of the power supply for control purposes and voltage across the switching element for detecting oscillation minima.

34. The power conversion device as claimed in claim 26 wherein the feedback means monitors voltage across the switching means for indirect control and for detecting oscillation minima.

35. The power conversion device as claimed in claim 23, and further comprising a feedforward control means.

36. The power conversion device as claimed in claim 35 wherein the feedforward means controls a pulse duration of the one-shot.

37. The power conversion device as claimed in claim 23 wherein the delay means delays the logic signal by a fixed period substantially equal to one quarter of a period of oscillation of the oscillating voltage across the switch.

38. The power conversion device as claimed in claim 23 wherein the delay means comprises a slope detector to monitor the oscillating voltage and to indicate when the slope is substantially zero.

39. The power conversion device of claim 23 wherein the delay means is internal to the comparator.

40. The power conversion device of claim 23 wherein the delay means is situated at an input of the comparator.

41. The power conversion device of claim 23 wherein the delay means is situated at an output of the comparator.

42. The power conversion device of claim 23 wherein the delay means is implemented by an analog circuit.

43. The power conversion device as claimed in claim 42 wherein the delay means is implemented by an RC delay circuit.

44. The power conversion device of claim 23 wherein the delay means is implemented by a digital circuit.

45. The power conversion device as claimed in claim 44 wherein the delay means is implemented by a chain of D flip-flops having C inputs connected to a clock signal.

46. The power conversion device of claim 23 wherein the delay means is implemented by software.

47. The power conversion device as claimed in claim 46 wherein the delay means is implemented by a loop in a microprocessor routine with timer interrupts.

17. A method of operating a power conversion device in a discontinuous conduction mode, the method comprising the steps of:

controlling operation of the device in the discontinuous conduction mode with a switching means;

causing turn-on of the switching means to occur when an oscillating voltage across the switching means is at a minimum; and

providing a controlled time period following a first turn-on of the switching means, during which a second turn-on of the switching means can not occur.

23. A power conversion device comprising:

an inductor and a switch connected in series across a power supply;

a rectifier and a load connected in series across the switch;

a one-shot arranged to provide a pulse of controlled duration to the input of the switch;

a comparator and a delay means arranged to detect a voltage polarity reversal across the inductor and to produce a delayed logic signal corresponding to the voltage polarity across the inductor; and

means for providing a controlled time period following a first pulse of the one-shot during which the comparator can not trigger the one-shot.

48. In a power conversion circuit operating in a discontinuous conduction mode under the control of a switching means, a voltage waveform across the switching means comprising:

a first voltage waveform portion during which the switching means is on, allowing a current to build in an inductive element;

a second voltage waveform portion after the first voltage waveform portion, during which the switching means is off, voltage across the switching means is non-zero and the current in the inductive element falls; and

a third voltage waveform portion after the second voltage waveform portion during which the switching means remains off and the voltage waveform is oscillatory;

wherein a subsequent turn-on of the switching means occurs proximal to a minimum of the oscillatory voltage waveform, and wherein the subsequent turn-on of the switching means occurs only after a controlled time period has passed since the start of the first voltage waveform portion.