Bone anchor inserters and methods

• US 20020183762A1
• Filed: 04/26/2002
• Published: 12/05/2002
• Est. Priority Date: 06/01/2001
• Status: Abandoned Application

• Current Assignee: Ams Research Corporation (Endo International PLC)
• Original Assignee: Ams Research Corporation (Endo International PLC)
• Inventors: Neisz, Johann J., Anderson, Kimberly A., Rocheleau, Gary A., Lund, Robert E.
• Application Number:
  US10/133,271
• Publication Number:
  US 20020183762A1
• Time in Patent Office: Days
• US Class Current: 606/104
• CPC Class Codes: A61B 17/0401 Suture anchors, buttons or pledgets, i.e. means for attaching sutures to bone, cartilage or soft tissue; Instruments for applying or removing suture anchors A61B17/0642 takes precedence; fixation devices for tendons or ligaments A61F2/0811
• CPC Class Codes: A61B 17/8891 at its periphery
• CPC Class Codes: A61B 2017/00734 battery operated
• CPC Class Codes: A61B 2017/0409 Instruments for applying suture anchors
• CPC Class Codes: A61B 2017/044 with a threaded shaft, e.g. screws
• CPC Class Codes: B25B 13/481 for operating in areas having limited access
• CPC Class Codes: B25B 17/00 Hand-driven gear-operated wrenches or screwdrivers ratchet-operated B25B13/46 B25B13/467, B25B15/04; for mounting or dismounting wheels B60B29/005
• CPC Class Codes: B25B 21/002 for special purposes
• CPC Class Codes: B25B 21/004 of the ratchet type

Abstract

Bone anchor inserters are described. The inserters may be used in novel methods. Kits that include the novel inserters are also described.

Claims

1. A surgical device for inserting a bone anchor comprising:

a handle,

a battery and motor assembly,

a bone anchor deployment portion having a first end portion and a second end portion with a bone anchor mount that is operatively associated with the battery and motor assembly, the bone anchor mount adapted to receive a bone anchor and to drive the bone anchor along a bone anchor delivery axis, the distance between an end of the bone anchor mount and the first end portion of the bone anchor deployment portion comprising the Bone Clearance Length,

a main body associated with the handle, and

the Bone Clearance Length is less than about 0.8 inches.

2. A surgical device according to claim 1 further including an extension portion projecting from the main body in a first direction, the extension portion including a body projection portion that projects from the main body, a bend and a portion that extends in a direction that is approximately ninety degrees relative to the direction of projection of the body projection portion.

3. A surgical device according to claim 2 wherein the bend comprises an arc having a radius of less than about 1.5 inches.

4. A surgical device according to claim 3 wherein the arc has a radius of less than about 1.2 inches.

5. A surgical device according to claim 1 wherein the bone anchor deployment portion is oriented to insert a bone anchor in a direction that is substantially toward the user of the device.

6. A surgical device according to claim 1 including a drive with a flexible shaft.

7. A surgical device according to claim 1 wherein the second end portion of the deployment portion faces the handle and the first end portion is opposite the second end portion, and the first end portion has an irregular surface in substantially the region where the bone anchor delivery axis would intersect the first end portion of the anchor deployment portion.

8. A surgical device according to claim 1 wherein the Bone Clearance Length is less than about 0.7 inches

9. A surgical device for inserting a bone anchor comprising:

a handle,

a battery and motor assembly,

a bone anchor deployment portion that is operatively associated with the battery and motor assembly, and that is adapted to receive a bone anchor and to drive the bone anchor along a bone anchor delivery axis,

a main body associated with the handle, and an extension portion projecting from the main body, the extension portion having an outer surface, the distance between the outer surface of the extension portion and the bone anchor delivery axis is the Insertion Depth Length, and

wherein the Insertion Depth Length is more than about 1.4 inches.

10. A surgical device according to claim 9 wherein the extension portion has a length that is more than about 1⅞

inches.

11. A surgical device according to claim 9 wherein the extension portion has a bend, and

the device includes a portion that extends in a direction that is approximately ninety degrees relative to the direction of projection of the extension portion.

12. A surgical device according to claim 9 wherein the bone anchor deployment portion is oriented to insert a bone anchor in a direction that is substantially toward the user of the device.

13. A surgical device according to claim 12 including a flexible drive shaft.

14. A surgical device according to claim 9 wherein the bone anchor deployment portion has a first end portion and a second end portion with a bone anchor mount that is operatively associated with the battery and motor assembly,

the second end portion of the deployment portion being oriented to face the handle, the first end portion is opposite the second end portion, and the first end portion has a palpable, irregular surface in substantially the region where the bone anchor delivery axis would intersect the first end portion of the anchor deployment portion.

15. A surgical device according to claim 11 wherein the bend comprises an arc having a radius of less than about 1.5 inches.

17. A surgical device according to claim 16 wherein the body portion includes a pair of finger flanges.

18. A surgical device according to claim 16 wherein the drive includes a double ratchet.

19. A surgical device according to claim 16 wherein the instrument is sized, shaped and arranged to be placed through a vaginal incision.

20. A surgical device according to claim 16 wherein the device includes a bone screw deployment portion that includes the screw mount, and

the handle and the bone screw deployment portion project from a same side of the body portion.

21. A surgical device according to claim 20 wherein bone screw mount is adapted to deliver the screw to the bone along a substantially straight bone screw delivery axis.

16. A manually powered surgical instrument for placing a self-tapping bone screw and an associated suture on the posterior portion of a pubic bone during a surgical procedure for treating incontinence, the instrument comprising:

a handle,

a manually movable lever having an end, the end of the lever being movable relative to the handle between a release position with the end of the lever spaced from the handle and a squeezed position with the end of the lever spaced closer to the handle than in the release position,

a body portion,

a screw mount for receiving the self-tapping screw, the screw mount being rotatable to rotate the self-tapping screw into pubic bone in a delivery rotation direction; and

a drive operatively associated with the lever to rotate the screw mount in the delivery rotation direction both when the lever moves from the release position toward the squeezed position and when the lever moves from the squeezed position toward the release position.

22. A manually powered surgical instrument for placing a self-tapping bone screw and an associated suture on the posterior portion of a pubic bone during a surgical procedure for treating incontinence, the instrument comprising:

a handle,

a manually movable lever having an end, the end of the lever being movable relative to the handle between a release position with the end of the lever spaced from the handle and a squeezed position with the end of the lever spaced closer to the handle than in the release position,

a body portion with a pair of finger flanges,

a bone screw deployment portion that includes a screw mount for receiving the self-tapping screw, the screw mount being rotatable to rotate the self-tapping screw into pubic bone in a delivery rotation direction;

the handle and the bone screw deployment portion project from a same side of the body portion, and

a drive operatively associated with the lever to rotate the screw mount in the delivery rotation direction.

23. A surgical device according to claim 22 wherein bone screw mount is adapted to deliver the screw to the bone along a substantially straight bone screw delivery axis.

26. A surgical device according to claim 25 wherein the bend comprises an arc having a radius of less than about 1.5 inches.

27. A surgical device according to claim 25 wherein the drive includes a drive bevel gear associated with the flexible drive shaft.

28. A surgical device according to claim 27 wherein the bone anchor mount includes a driven bevel gear.

29. A surgical device according to claim 27 wherein the drive bevel gear includes compensation means for compensating for a reduction in length of the flexible drive shaft during rotation of the flexible drive shaft under a load.

30. A surgical device according to claim 29 wherein the compensation means comprises a channel in the drive bevel gear that affords axial movement of drive shaft relative to the drive bevel gear.

31. A surgical device according to claim 25 wherein the means for rotating the flexible drive shaft comprises a battery powered motor.

32. A surgical device according to claim 25 wherein the means for rotating the flexible drive shaft comprises manual powered elements capable of rotating the drive shaft without battery power.

24. A manually powered surgical instrument for placing a bone anchor and an associated suture on the posterior portion of a pubic bone during a surgical procedure for treating incontinence, the instrument comprising:

a handle,

a bone anchor deployment portion that includes a bone anchor mount for receiving the bone anchor;

a shield about the bone anchor mount,

a body portion between the handle and bone anchor deployment portion, the bone anchor deployment portion having a distal side and a proximal side opposite the distal side, the proximal side having the bone anchor mount and shield,

the bone anchor deployment portion being adapted to drive the bone anchor along a bone anchor delivery axis,

the distal side having a palpable, irregular surface in substantially the region where the bone anchor delivery axis would intersect the distal side of the anchor deployment portion.

25. A surgical device for inserting a bone anchor comprising:

a handle,

a drive including a flexible drive shaft,

means for rotating the flexible drive shaft,

a bone anchor deployment portion with a bone anchor mount that is operatively associated with the flexible drive shaft, the bone anchor mount adapted to receive a bone anchor and to insert the bone anchor along a bone anchor delivery axis,

a main body associated with the handle, and

an extension portion projecting from the main body in a first direction, the extension portion including a body projection portion that projects from the main body, a bend and a portion that extends in a direction that is approximately ninety degrees relative to the direction of projection of the body projection portion.

33. A surgical device for inserting a bone screw comprising:

a handle,

a drive including a flexible, rotatable drive shaft that is bent about its axis about a radius,

means for rotating the flexible drive shaft,

a drive bevel gear capable of being rotated by the flexible drive shaft,

a bone anchor deployment portion with a bone anchor mount that includes a driven bevel gear capable of engaging the drive bevel gear to rotate the bone anchor mount in a screw delivery direction, the bone anchor mount adapted to receive a bone anchor and to insert the bone anchor along a bone anchor delivery axis, and

a main body associated with the handle.

34. A surgical device according to claim 33 wherein the drive bevel gear includes compensation means for compensating for a reduction in length of the flexible drive shaft during rotation of the flexible drive shaft under a load.

35. A surgical device according to claim 34 wherein the compensation means comprises a channel in the drive bevel gear that affords axial movement of the drive shaft relative to the drive bevel gear.

36. A surgical device according to claim 33 wherein the means for rotating the flexible drive shaft comprises a battery powered motor.

37. A surgical device according to claim 33 wherein the means for rotating the flexible drive shaft comprises manual powered elements capable of rotating the drive shaft without battery power.

38. A surgical device according to claim 33 wherein the radius is less than about 1.5 inches.

40. A surgical method according to claim 39 further including the step of tying a sling material to the suture associated with the bone screw.

39. A surgical method for treating incontinence comprising the steps of:

providing a self-tapping bone screw and an associated suture, the screw being suitable for placement in the posterior portion of a pubic bone,

providing a manually powered surgical instrument comprising a handle, a manually movable lever having an end, the end of the lever being movable relative to the handle between a release position with the end of the lever spaced from the handle and a squeezed position with the end of the lever spaced closer to the handle than in the release position, and a screw mount that is rotatable to rotate the self-tapping screw into pubic bone in a delivery rotation direction,

placing the screw the in screw mount,

creating a vaginal incision,

inserting a portion of the surgical instrument through the vaginal incision, and

manually manipulating the lever to rotate the screw mount in the delivery rotation direction both when the lever moves from the release position toward the squeezed position and when the lever moves from the squeezed position toward the release position.

41. A surgical method for treating incontinence comprising the steps of:

providing an anchor and an associated suture, the anchor being suitable for placement in a patient'"'"'s pubic bone,

providing a surgical instrument comprising a handle, body and a bone anchor deployment portion that includes a bone anchor mount for receiving the bone anchor;

the bone anchor deployment portion having a distal side and a proximal side opposite the distal side, the proximal side having the bone anchor mount and being arranged to face the handle, the distal side having a palpable, irregular surface,

placing the anchor the in anchor mount,

creating a vaginal incision,

inserting a portion of the surgical instrument through the vaginal incision,

using the irregular surface to orient the surgical instrument relative to the patient'"'"'s pubic bone, and

inserting the bone anchor into the pubic bone.

42. A surgical procedure according to claim 41, further including the step of pushing against the irregular surface during the step of inserting the bone anchor into the pubic bone.