Water-dilutable etherified melamine-formaldehyde resins

• US 20020198355A1
• Filed: 10/31/2001
• Published: 12/26/2002
• Est. Priority Date: 06/12/2001
• Status: Active Grant

• Current Assignee: Ineos Americas LLC (Ineos AG)
• Original Assignee: Surface Specialties Germany GmbH & Co. KG (UCB SA)
• Inventors: Woelfert, Guenter, Schloettig, Karin, Wonner, Johann, Scholl, Frank
• Granted Patent: US 6,579,964 B2
• Time in Patent Office: Days
• US Class Current: 528/129
• CPC Class Codes: C08G 12/427 Melamine
• CPC Class Codes: C09D 161/32 Modified amine-aldehyde condensates

Abstract

Water-dilutable etherified melamine-formaldehyde resins obtained by reacting melamine, formaldehyde, a compound having anionic groups and an etherification alcohol in a mixing ratio of melamine:formaldehyde:compound having anionic group:etherification alcohol of 1:(1.7 to 7.0):(0.01 to 0.4):(10 to 30) in the reaction mixture, are prepared in a multistage process and are used for preparing impregnates, especially glass fiber fleece and in paper coating.

Claims

1. Water-dilutable etherified melamine-formaldehyde resins obtained by reacting melamine, formaldehyde, a compound having anionic groups and an etherification alcohol in a ratio of amounts of substance of melamine:

formaldehyde;

compound having anionic group;

etherification alcohol of 1;

(1.7 to 7.0);

(0.01 to 0.4);

(10 to

     30) in the reaction mixture.

2. Water-dilutable etherified melamine-formaldehyde resins as claimed in claim 1, wherein said compounds having anionic groups are selected from the group consisting of salts of amidosulfuric acid H₂N—

SO₂—

OH, sulfurous acid H₂SO₃ and disulfurous acid H₂S₂O₅ with alkali metals and ammonium.

3. Water-dilutable etherified melamine-formaldehyde resins as claimed in claim 1, wherein up to 10% of the melamine is replaced by one or more compounds selected from the group consisting of acetoguanamine, benzoguanamine, caprinoguanamine and the cyclic ureas 2-imidazolidinone, 2-oxo-hexahydropyrimidine and glycoluril.

4. Water-dilutable etherified melamine-formaldehyde resins as claimed in claim 1, wherein up to 8% of the melamine is replaced by one or more compounds selected from the group consisting of urea and thiourea.

5. Water-dilutable etherified melamine-formaldehyde resins as claimed in claim 1, wherein said etherification alcohol is selected from the group consisting of linear and branched aliphatic alcohols having 1 to 6 carbon atoms.

6. Water-dilutable etherified melamine-formaldehyde resins as claimed in claim 1, wherein said etherification alcohol is methanol.

7. Water-dilutable etherified melamine-formaldehyde resins as claimed in claim 1, wherein said compound having anionic groups is selected from the group consisting of the sodium salt of amidosulfuric acid and sodium disulfite.

11. A method of use of the water-dilutable etherified melamine-formaldehyde resins of claim 1 for preparing impregnates, which comprises impregnating or coating substrates selected from the group consisting of mineral materials, papers and cardboard and textile structures composed of threads or fibres composed of glass or natural or synthetic polymers with aqueous solutions of said etherified melamine-formaldehyde resins, and drying the substrates thus impregnated or coated.

12. A method of use as claimed in claim 11, where glass fibre fleece is used as a substrate.

13. A method of use as claimed in claim 11, where paper is impregnated or coated with aqueous solutions of the said etherified melamine-formaldehyde resins.

8. A process for preparing water-dilutable etherified melamine-formaldehyde resins, wherein in the first stage, melamine and formaldehyde are reacted under alkaline conditions in the presence of a compound having an anionic group, and in the second stage, the etherification alcohol and an acid are added to the resultant resin solution and the etherification is effected.

10. A process as claimed in claim 8 or 9, wherein the etherification is carried on until the compatibility of said resin solution with saturated sodium chloride solution is not less than 1:

5.0.

9. A process for preparing water-dilutable etherified melamine-formaldehyde resins, wherein in the first stage, melamine and formaldehyde are reacted under alkaline conditions until the melamine dissolves, and then a compound having an anionic group is added which in the second stage is reacted with the reaction product of the first stage, and in the third stage, the etherification alcohol and an acid are added to the resultant resin solution and the etherification is effected.