Backflow prevention apparatus

• US 20030000577A1
• Filed: 06/28/2001
• Published: 01/02/2003
• Est. Priority Date: 06/28/2001
• Status: Active Grant

• Current Assignee: ZURN Water LLC (Zurn Elkay Water Solutions Corp.)
• Original Assignee: Zurn Industries Incorporated (Rexnord Corporation)
• Inventors: Hurt, Timothy W., Orr, William M., Noll, Brad L.
• Granted Patent: US 6,581,626 B2
• Time in Patent Office: Days
• US Class Current: 137/454.2
• CPC Class Codes: E03B 7/077 Arrangement of backflow preventing devices
• CPC Class Codes: F16K 15/035 with a plurality of valve members
• CPC Class Codes: F16K 15/066 with a plurality of valve members
• CPC Class Codes: Y10T 137/6011 Assembling, disassembling, or removing cartridge type valve [e.g., insertable and removable as a unit, etc.]
• CPC Class Codes: Y10T 137/7504 Removable valve head and seat unit
• CPC Class Codes: Y10T 137/7838 Plural

Abstract

A backflow prevention apparatus has a housing with an opening having a predetermined length. A first valve body, and a second valve body may be slidably sealed with one another, and compressed such that their combined length is less then the length of the opening. In the compressed state the valve bodies may be inserted within the opening of the housing and then elongated such that the ends of valve bodies engage and sliding seal with segments of the housing. A spacer may be placed between the first valve body and the second valve body to secure them within the opening. An intermediate valve body may be introduced between the first valve body and the second valve body.

Claims

1. A backflow prevention apparatus, comprising:

a) a housing having

i) a front end;

ii) a back end;

iii) a bore extending therethrough along a longitudinal axis;

iv) an opening extending laterally through the housing between the front end and the back end providing access to the bore, wherein the opening has a length along the longitudinal axis;

v) a first segment at the front end of the housing and a second segment at the back end of the housing;

vi) wherein the first segment has an inlet and an outlet; and

vii) wherein the second segment has an inlet and an outlet;

b) a first valve body having an inlet and an outlet, wherein the inlet of the first valve body may be slidably sealed with the outlet of the first segment;

c) a second valve body having an inlet and an outlet, wherein the inlet of the second valve body may be slidably sealed with the outlet of the first valve body and wherein the outlet of the second valve body may be slidably sealed with the inlet of the second segment;

d) wherein the first valve body and the second valve body are slidably positioned relative to one another within the opening such that;

1) in an elongated position, the combined length along the longitudinal axis between the first valve body inlet and the second valve body outlet is greater than the longitudinal length of the opening, thereby securing with a watertight seal the valve bodies within the opening and

2) in a collapsed position, the combined length is less than the longitudinal length of the opening, thereby making the valve bodies removable from within the opening.

2. The apparatus according to claim 1 wherein

a) one of the outlet of the first segment or the inlet of the first valve body has an outer diameter portion which fits within an inner diameter portion of the other of the outlet of the first segment or the inlet of the first valve body to provide a slidable seal;

b) one of the outlet of the first valve body or the inlet of the second valve body has an outer diameter portion which fits within an inner diameter portion of the other of the outlet of the first valve body or the inlet of the second valve body to provide a slidable seal; and

c) one of the outlet of the second valve body or the inlet of the second segment has an outer diameter portion which fits within an inner diameter portion of the other of the outlet of the second valve body or the inlet of the second segment to provide a slidable seal.

3. The apparatus according to claim 2 wherein one of the mating slidably sealed inner diameter portions and outer diameter portions has a circumferential recess with a seal positioned therein to promote sealing and to permit longitudinal motion between the valve bodies and segments.

4. The apparatus according to claim 2 wherein each of the first valve body and the second valve body has an integral valve cover which together enclose and seal the opening in the housing.

5. The apparatus according to claim 1 wherein the first valve body has a shoulder which faces an opposing shoulder on the second valve body and wherein the apparatus further includes a spacer, wherein in the elongated position the spacer is positioned between the opposing shoulders to maintain the valve bodies in the elongated position within the housing.

6. The apparatus according to claim 5 wherein the second valve body has one of an indentation or projection and the spacer has the other of an indentation or projection such that the spacer may simultaneously space the first valve body and the second valve body from each other.

7. The apparatus according to claim 5 wherein the spacer has a wedge shape to urge apart the first valve body and the second valve body when the spacer is positioned between them.

8. The apparatus according to claim 1 wherein one or both of the valve bodies house hardware for a poppet-type backflow prevention valve.

9. The apparatus according to claim 8 wherein a spring loaded poppet is secured to one of the valve bodies and is urged to seal the bore through the other valve body.

10. The apparatus according to claim 9 wherein the spring loaded poppet is guided by one of the valve bodies and wherein the guide is oriented longitudinally within the bore.

11. The apparatus according to claim 1 wherein one or both of the valve bodies house the hardware for a clapper valve.

12. The apparatus according to claim 1 wherein the valve bodies house hardware for two poppet-type backflow prevention valves.

13. The apparatus according to claim 12 wherein two spring loaded poppets are secured to the valve bodies and each poppet is urged to seal the bore through one of the valve bodies.

14. The apparatus according to claim 13 wherein each spring loaded poppet is guided by one of the valve bodies and oriented longitudinally within the bore.

15. The apparatus according to claim 1 wherein one or both of the valve bodies house the hardware for two clapper valves.

17. The apparatus according to claim 16 wherein

a) one of the outlet of the first segment or the inlet of the first valve body has an outer diameter portion which fits within an inner diameter portion of the other of the outlet of the first segment or the inlet of the first valve body to provide a slidable seal;

b) one of the outlet of the first valve body or the inlet of the intermediate valve body has an outer diameter portion which fits within an inner diameter portion of the other of the outlet of the first valve body or the inlet of the intermediate valve body to provide a slidable seal;

c) one of the outlet of the intermediate valve body or the inlet of the second valve body has an outer diameter portion which fits within an inner diameter portion of the other of the outlet of the outlet of the intermediate valve body or the inlet of the second valve body to provide a slidable seal; and

d) one of the outlet of the second valve body or the inlet of the second segment has an outer diameter portion which fits within an inner diameter portion of the other of the outlet of the second valve body or the inlet of the second segment to provide a slidable seal.

18. The apparatus according to claim 17 wherein one of the mating slidably sealed inner diameter portions and outer diameter portions has a recess with a seal to promote sealing and to permit longitudinal motion between the valve bodies and segments.

19. The apparatus according to claim 17 wherein each of the first valve body and the second valve body has an integral valve cover which together enclose and seal the opening in the housing.

20. The apparatus according to claim 16 wherein the first valve body has a shoulder which faces an opposing shoulder on the second valve body and wherein the apparatus further includes a spacer, wherein in the elongated position the spacer is positioned between the opposing shoulders to maintain the valve bodies in the elongated position within the housing.

21. The apparatus according to claim 20 wherein the intermediate valve body has one of an indentation or projection and the spacer has the other of an indentation or projection such that the spacer may simultaneously space the first valve body and the second valve body from each other and secure the intermediate valve body in a fixed position relative the first and second valve bodies.

22. The apparatus according to claim 20 wherein the spacer has a wedge shape to urge apart the first valve body and the second valve body when the spacer is positioned between them.

23. The apparatus according to claim 16 wherein the valve bodies house hardware for two poppet-type backflow prevention valves.

24. The apparatus according to claim 23 wherein two spring loaded poppets are secured to the valve bodies and each poppet is urged to seal the bore of one of the valve bodies.

25. The apparatus according to claim 24 wherein each spring loaded poppet is guided by one of the valve bodies and oriented longitudinally within the bore.

26. The apparatus according to claim 16 wherein one or both of the valve bodies house the hardware for a clapper check valve.

28. The method according to claim 27 wherein a spacer is inserted between opposing shoulders on the first valve body and the second valve body to maintain the first valve body and the second valve body as an elongated unit.

30. The method according to claim 29 wherein a spacer is inserted between opposing shoulders on the first valve body and the second valve body to retain relative positions of the first valve body and the second valve body as an elongated unit.

16. A backflow prevention apparatus, comprising:

a) a housing having

i) a front end;

ii) a back end;

iii) a bore extending therethrough along a longitudinal axis;

iv) an opening extending laterally through the housing between the front end and the back end providing access to the bore, wherein the opening has a length along the longitudinal axis;

v) a first segment at the front end of the housing and a second segment at the back end of the housing;

vi) wherein the first segment has an inlet and an outlet; and

vii) wherein the second segment has an inlet and an outlet;

b) a first valve body having an inlet and an outlet, wherein the inlet of the first valve body may be slidably sealed with the outlet of the first segment;

c) an intermediate valve body having an inlet and an outlet, wherein the inlet of the intermediate body may be slidably sealed with outlet of the first valve body;

d) a second valve body having an inlet and an outlet, wherein the inlet of the second valve body may be slidably sealed with the outlet of the intermediate body and wherein the outlet of the second valve body may be slidably sealed with the inlet of the second segment; and

e) wherein the first valve body, the intermediate valve body and the second valve body are slidably positioned relative to one another within the opening such that

1) in an elongated position, the combined length along the longitudinal axis between the first valve body inlet and the second valve body outlet is greater than the longitudinal length of the opening, thereby securing the first valve body, the intermediate valve body and the second valve body with a watertight seal within the opening and

2) in a collapsed position, the combined length along the longitudinal axis between the first valve body inlet and the second valve body outlet is less than the longitudinal length of the opening, thereby making the first valve body, the intermediate valve body and the second valve body removable from within the opening.

27. A method for assembling a backflow prevention apparatus, wherein the apparatus has

a) a housing having

i) a front end;

ii) a back end;

iii) a bore extending therethrough along a longitudinal axis;

iv) an opening extending laterally through the housing between the front end and the back end providing access to the bore, wherein the opening has a length along the longitudinal axis;

v) a first segment at the front end of the housing and a second segment at the back end of the opening;

vi) wherein the first segment has an inlet and an outlet; and

vii) wherein the second segment has an inlet and an outlet;

b) a first valve body having an inlet and an outlet, wherein the inlet of the first valve body may be slidably sealed with the outlet of the first segment;

c) a second valve body having an inlet and an outlet, wherein the inlet of the second valve body may be slidably sealed with the outlet of the first valve body and wherein the outlet of the second valve body may be slidably sealed with the inlet of the second segment, wherein the method comprises the steps of;

A) sliding the first valve body and the second valve body together until their combined length is less than the length of the opening thereby defining a collapsed unit;

B) positioning the collapsed unit within the housing through the opening of the housing; and

C) elongating the collapsed unit until the inlet of the first valve body engages and is slidingly sealed with the outlet side of the first segment and until the outlet of the second valve body engages and is slidingly sealed with the inlet of the second segment, thereby defining an elongated unit having a watertight sealed bore extending through the first segment, the first valve body, the second valve body and the second segment.

29. A method for assembling a backflow prevention apparatus, wherein the apparatus has

a) a housing having

i) a front end;

ii) a back end;

iii) a bore extending therethrough along a longitudinal axis;

iv) an opening extending laterally through the housing between the front end and the back end providing access to the bore, wherein the opening has a length along the longitudinal axis;

v) a first segment at the front end of the housing and a second segment at the back end of the opening;

vi) wherein the first segment has an inlet and an outlet; and

vii) wherein the second segment has an inlet and an outlet;

b) a first valve body having an inlet and an outlet, wherein the inlet of the first valve body is slidably sealed with the outlet of the first segment;

c) an intermediate valve body having an inlet and an outlet, wherein the inlet of the intermediate body is slidably sealed with the outlet of the first valve body; and

d) a second valve body having an inlet and an outlet, wherein the inlet of the second valve body is slidably sealed with the outlet of the intermediate body and wherein the outlet of the second valve body is slidably sealed with the inlet of the second segment;

wherein the method comprises the steps of;

A) sliding the first valve body, the intermediate valve body and the second valve body together until their combined length is less than the length of the opening thereby defining a collapsed unit;

B) positioning the collapsed unit within the housing through the opening of the housing; and

C) elongating the collapsed unit until the inlet of the first valve body engages and is slidingly sealed with the outlet side of the first segment and until the outlet of the second valve body engages and is slidingly sealed with the inlet of the second segment, thereby defining an elongated unit having a watertight sealed bore extending through the first segment, the first valve body, the intermediate valve body, the second valve body and the second segment.