Plastic glass
First Claim
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1. A process for producing plastic materials suitable for use as a vehicle mirror comprising:
- (a) providing an injection mold machine having a cavity therein for forming of a transparent plastic article simulating glass, said mold including a pressure sensing and regulating apparatus;
(b) closing the mold and injecting a clear plastic material into the mold using a portion of the mold to pressurize the mold material back into the injection port; and
(c) substantially maintaining the mold at a predetermined pressure wherein internal stress in said plastic material is substantially reduced for optimizing optical properties of said plastic material to be substantially similar to glass for mirrors.
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Abstract
A method of manufacture of high optical quality transparent plastic for use as a mirror or glass substitute.
19 Citations
22 Claims
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1. A process for producing plastic materials suitable for use as a vehicle mirror comprising:
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(a) providing an injection mold machine having a cavity therein for forming of a transparent plastic article simulating glass, said mold including a pressure sensing and regulating apparatus;
(b) closing the mold and injecting a clear plastic material into the mold using a portion of the mold to pressurize the mold material back into the injection port; and
(c) substantially maintaining the mold at a predetermined pressure wherein internal stress in said plastic material is substantially reduced for optimizing optical properties of said plastic material to be substantially similar to glass for mirrors. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22)
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12. A process for producing plastic materials suitable for use as a vehicle mirror comprising:
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(a) providing an injection mold machine having a cavity therein for forming of a transparent plastic article simulating glass, said mold including a pressure sensing and regulating apparatus and control for monitoring and controlling injection molding parameters of pressure and volume;
(b) closing the mold and injecting an initial volume of a clear plastic material in to the mold using a portion of the mold to force from about 20% to about 60% of the mold material back into the injection port; and
(c) substantially maintaining the mold at a predetermined pressure of greater than about 900 barr for reducing shrinkage and internal stress in the plastic material for optimizing optical properties of said plastic material to be substantially similar to glass for mirrors.
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Specification