ROTARY TRANSFORMER WITH SYNCHRONIZED OPERATION

• US 20030001707A1
• Filed: 06/14/2001
• Published: 01/02/2003
• Est. Priority Date: 06/14/2001
• Status: Active Grant

• Current Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: Rea, Irvin B., Michaels, Paul A.
• Granted Patent: US 6,501,361 B1
• Time in Patent Office: Days
• US Class Current: 336/182
• CPC Class Codes: H01F 38/18 Rotary transformers

Abstract

A rotary transformer includes a resonant circuit and a coil drive circuit. The resonant circuit includes a resonating capacitor connected to a power MOS transistor, coupled across the primary coil of the transformer. The coil drive circuit includes a diode connected to a power MOS transistor coupled across the primary coil of the transformer. A microprocessor detects changes in the voltage across the primary coil. The resonant circuit is connected and disconnected from the transformer during a power transfer mode and a data transfer mode, respectively. During the power transfer mode, stored energy in the leakage inductance of the primary coil is used for power coupling, via the resonant circuit, instead of being dissipated as heat. The resonant circuit is disconnected from the rotary transformer during the data transfer mode to maximize bandwidth for two-way data transfer between the primary and secondary sides of the transformer. The transformer uses a synchronous mode of operation in which the power MOS transistor of the coil drive circuit is turned on when the voltage across the primary coil changes from a positive to a negative value during the power transfer mode. The synchronous mode of operation virtually eliminates a current spike through the diode of the coil drive circuit and provides the microprocessor an appropriate amount of time to recognize the voltage changes across the primary coil.

Claims

1. A rotary transformer, comprising:

a primary coil;

a secondary coil;

a resonant circuit coupled to the primary coil;

a coil drive circuit coupled to the primary coil; and

a microprocessor connected to the primary coil for detecting a voltage across the primary coil,

wherein a control voltage is input to the coil drive circuit when the microprocessor detects a transition of the voltage across the primary coil from a positive voltage to a negative voltage.

2. The transformer according to claim 1, wherein the coil drive circuit includes a diode connected to the primary coil and a first drive transistor connected to the diode.

3. The transformer according to claim 2, wherein the resonant circuit includes a resonating capacitor connected to the primary coil and a second drive transistor connected to the resonating capacitor.

4. The transformer according to claim 3, wherein a control voltage input to the second drive transistor turns the second drive transistor on to connect the capacitor to the primary coil during a power transfer mode.

5. The transformer according to claim 4, wherein the transition of the voltage across the primary coil from the positive voltage to the negative voltage occurs during the power transfer mode.

6. The transformer according to claim 5, wherein the transition occurs at approximately half cycle of the power transfer mode.

7. The transformer according to claim 3, wherein a control voltage input to the second drive transistor turns the second drive transistor off to disconnect the capacitor from the primary coil during a data transfer mode.

8. The transformer according to claim 1, further comprising a full-wave rectifier coupled to the secondary coil.

9. A rotary transformer, comprising:

a primary coil;

a secondary coil;

a resonant circuit coupled to the primary coil, the resonant circuit including a capacitor connected to the primary coil and a first drive transistor connected to the capacitor; and

a coil drive circuit coupled to the primary coil, the coil drive circuit including a diode connected to the primary coil and a second drive transistor connected to the diode,

wherein a control voltage input to the second drive transistor turns the second drive transistor on when a voltage across the primary coil transitions from a positive voltage to a negative voltage.

10. The transformer according to claim 9, wherein a control voltage input to the first drive transistor turns the first drive transistor on to connect the capacitor to the primary coil during a power transfer mode.

11. The transformer according to claim 10, wherein a control voltage input to the first drive transistor turns the drive transistor off to disconnect the capacitor from the primary coil during a data transfer mode.

12. The transformer according to claim 10, wherein the transition of the voltage across the primary coil from the positive voltage to the negative voltage occurs during the power transfer mode.

13. The transformer according to claim 12, wherein the transition occurs at approximately half cycle of the power transfer mode.

14. The transformer according to claim 9, further comprising a full-wave rectifier coupled to the secondary coil.

16. The method according to claim 15, wherein the transition of the voltage across the primary coil comprises a transition from a positive voltage to a negative voltage.

17. The method according to claim 15, wherein the resonant circuit comprises a resonating capacitor connected to the primary coil and a second drive transistor connected to the resonating capacitor.

18. The method according to claim 15, wherein the coil drive circuit comprises a diode connected to the primary coil and a second drive transistor connected to the diode.

15. A method of operating a rotary transformer having a primary coil, a second coil, a resonant circuit coupled to the primary coil, a coil drive circuit coupled to the primary coil, the method comprising the steps of:

supplying a control voltage to the resonant circuit;

detecting a transition of a voltage across the primary coil when the control voltage is supplied to the resonant circuit; and

supplying a control voltage to the coil drive circuit when the transition of the voltage across the primary coil is detected in the detecting step.