Downhole telemetry and control system

• US 20030010493A1
• Filed: 02/01/2002
• Published: 01/16/2003
• Est. Priority Date: 02/02/2001
• Status: Active Grant

• Current Assignee: dbi Corp.
• Original Assignee: dbi Corp.
• Inventors: Hill, Lawrence W., Sarles, F. Williams
• Granted Patent: US 6,747,569 B2
• Time in Patent Office: Days
• US Class Current: 166/65.1
• CPC Class Codes: E21B 47/12 Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling
• CPC Class Codes: E21B 47/13 by electromagnetic energy, e.g. radio frequency
• CPC Class Codes: G01V 11/00 Prospecting or detecting by methods combining techniques covered by two or more of main groups G01V1/00 - G01V9/00
• CPC Class Codes: G01V 11/002 Details, e.g. power supply systems for logging instruments, transmitting or recording data, specially adapted for well logging, also if the prospecting method is irrelevant means for transmitting well survey signals E21B47/12; signal transmission systems in general G08C; transmission in general H04B

Abstract

A power transmission and data communications system for use in a gas or oil well borehole is disclosed. The borehole includes a casing and a piping structure therein and at least one downhole equipment module located therein. The system provides for the power signal that is used to provide power transfer to be modulated with data and control signals that are to be transmitted to the downhole equipment located in the downhole equipment modules. In particular, the system provides for the power/data signal to be electrically coupled to the case and piping structure for transmission downhole. The downhole equipment includes a power supply that is operative to recover the power signal portion of the power/data signal and to provide power to the other downhole equipment. A downhole receiver is operative to recover the data portion of the power/data signal and to demodulate the data provided thereon. The system can further include a downhole data source coupled to a downhole transmitter for impressing the downhole data onto the case and piping structure for transmission uphole. A receiver contained in the surface equipment is operative to receive and recover the transmitted downhole data for analysis and storage by surface equipment.

Claims

1. A downhole telemetry and power system for use with a borehole extending into a formation, the borehole including a casing positioned within the borehole and a piping structure contained within the casing, the system comprising:

a surface choke coupled to the piping structure;

a surface system including a data source providing data to be transmitted, a power amplifier coupled to the data source and to an external power source, the power amplifier having an output electrically coupled to the casing and the piping structure downhole from the surface choke, the power amplifier operative to provide a power signal having a first frequency and to modulate, in a first modulation scheme, the power signal with the data to be transmitted, wherein the first frequency of power signal is selected as a function of the depth of the borehole;

a downhole choke having a first inductance, the downhole choke disposed downhole a predetermined distance within the borehole and disposed coaxially about the piping structure, wherein the first inductance is selected as a function of the depth of the borehole;

a downhole system including a power supply electrically coupled to the downhole choke, the power supply configured and arranged to receive at least a portion of the modulated power signal and to provide at least one output voltage, the downhole system further including a receiver electrically coupled to the choke coil and configured and arranged to demodulate the modulated power signal to recover the data to be transmitted.

2. The system of claim 1 wherein the first frequency is between 750 Hz and 6000 Hz.

3. The system of claim 1 wherein the first frequency is further determined as a function of the choke length.

4. The system of claim 3 wherein the first frequency is determined to provide the choke length to be less than 20″

.

5. The system of claim 4 wherein the first frequency is determined to provide the choke length to be less than 10″

.

6. The system of claim 5 wherein the first frequency is determined to provide the choke length to be less than or equal 7.5″

.

7. The system of claim 1 wherein the first frequency is determined to provide a minimum of 2 watts to the downhole system.

8. The system of claim 7 wherein the first frequency is determined to provide a minimum of 3 watts to the downhole system.

9. The system of claim 8 wherein the first frequency is determined to provide a minimum of 5 watts to the downhole system.

10. The system of claim 9 wherein the first frequency is determined to provide a minimum of 7 watts to the downhole system.

11. The system of claim 10 wherein the first frequency is determined to provide a minimum of 13 watts to the downhole system.

12. The system of claim 1 wherein the first inductance is further determined as a function of the characteristic impedance of the casing and piping structure.

13. The system of claim 12 wherein the first inductance is determined to provide an impedance at the first frequency that is substantially equal to the characteristic impedance of the casing and piping structure.

14. The system of claim 12 wherein the first inductance is determined to provide an impedance at the first frequency that is greater than to the characteristic impedance of the casing and piping structure.

15. The system of claim 14 wherein the first inductance is determined to provide an impedance at the first frequency that is 2 to 4 times greater than the characteristic impedance of the casing and piping structure.

16. The system of claim 15 wherein the first inductance is determined to provide an impedance at the first frequency that is 2.7 to 3.7 times greater than the characteristic impedance of the casing and piping structure.

17. The system of claim 1 wherein the first modulation scheme is amplitude modulation.

18. The system of claim 1 wherein the first modulation scheme is frequency modulation.

19. The system of claim 18 wherein the first modulation scheme is frequency shift keying.

20. The system of claim 1 wherein the first modulation scheme is phase modulation.

21. The system of claim 20 wherein the first modulation scheme is phase shift keying.

22. The system of claim 1 wherein the first modulation scheme is amplitude and phase modulation.

23. The system of claim 12 wherein the first modulation scheme is 16 QAM modulation.

24. The system of claim 1 wherein the downhole system is electrically coupled across the downhole choke.

25. The system of claim 1 wherein the downhole system is electrically coupled between the piping structure and the case.

26. The system of claim 1 wherein the downhole system further includes a downhole transmitter coupled to a downhole data source and electrically coupled to the downhole choke, the transmitter configured and arranged to provide a carrier signal and to modulate the carrier signal with the downhole data to be transmitted in a second modulation scheme and to impress the modulated carrier signal onto the downhole choke to be transmitted via the piping structure.

27. The system of claim 26 wherein the surface system further includes a surface receiver electrically coupled to the piping structure, the surface receiver configured and arranged to receive the modulated carrier signal from the downhole transmitter and to demodulate the modulated carrier signal and recover the downhole data to be transmitted.

28. The system of claim 26 wherein the second modulation scheme is a digital modulation scheme.

29. The system of claim 28 wherein the digital modulation scheme is QPSK.

30. The system of claim 28 wherein the second modulation scheme is an orthogonal frequency division multiplexed (OFDM) signal.

31. The system of claim 30 wherein the OFDM signal includes 64 channels.

32. The system of claim 31 wherein a predetermined number of channels having the lowest bit error rates are selected to transmit up-channel data.

33. The system of claim 32 wherein the number of predetermined channels is less than 32.

34. The system of claim 33 wherein the number of predetermined channels is 16.

35. The system of claim 1 wherein the downhole system includes a plurality of downhole systems and a plurality of downhole choke coils, each downhole system electrically coupled to a corresponding downhole choke coil.

36. The system of claim 1 wherein the downhole receiver includes an input variable frequency notch filter electrically coupled to the downhole choke coil and an having an output coupled to a variable gain amplifier, the downhole receiver further includes a protocol processor that adjusts the center frequency of the variable frequency notch filter and also adjusts the gain of the variable gain amplifier.

37. The system of claim 36 wherein the gain adjustment of the variable gain is a function of the bit error rate of the down-channel data transmission.

38. The system of claim 36 wherein the frequency adjustment of the variable frequency notch filter is a function of the bit error rate of the down-channel data transmission.