Battery charging system with electronic logbook

• US 20030015993A1
• Filed: 07/17/2001
• Published: 01/23/2003
• Est. Priority Date: 07/17/2001
• Status: Abandoned Application

• Current Assignee: C&D Technologies Incorporated (Angel Holdings LLC)
• Original Assignee: C&D Technologies Incorporated (Angel Holdings LLC)
• Inventors: Mraz, Stephen, Noveske, Terrence, Misra, Sudhan, Reich, Gregory
• Application Number:
  US09/908,310
• Publication Number:
  US 20030015993A1
• Time in Patent Office: Days
• US Class Current: 320/125
• CPC Class Codes: H02J 7/0071 with a programmable schedule

Abstract

A battery charging system includes a battery management module and a battery charger. The battery charging system provides controlled charging in accordance with an algorithm utilizing historical battery data. The historical battery data is data pertaining to the historical status of the battery, and is acquired while the battery is in service and during previous charge cycles. The historical battery data is stored in memory in the battery management module. In one embodiment of the battery charging system, the battery management module is physically and electrically coupled to the battery during service and during charging. The historical battery data is provided to the battery charger during charging. The historical battery data is used to provide parameters to a charging algorithm, wherein the battery charging system provides controlled charging of the battery in accordance with the algorithm.

Claims

1. A battery charging system for charging a battery to one of a first state of charge and a second state of charge in accordance with historical battery data, said historical battery data representing a history of battery status.

2. A battery charging system in accordance with claim 1, comprising:

a battery management module for acquiring, storing, providing, and updating said historical battery data, said battery management module being adapted for coupling to said battery,

a battery charger adapted for coupling to said battery management module, wherein said battery charger provides electrical current and charges said battery to one of said first state of charge and said second state of charge in accordance with said historical battery data.

3. A battery charging system in accordance with claim 2, wherein said battery management module is coupled to said battery during service and during charging.

4. A battery charging system in accordance with claim 3, wherein said coupling is mechanical and electrical.

5. A battery charging system in accordance with claim 1, wherein said battery is charged to one of a state of charge between 45 and 99 percent, inclusively, of said battery'"'"'s maximum allowable state of charge and a state of charge equal to approximately said battery'"'"'s maximum allowable state of s charge.

6. A battery charging system in accordance with claim 1, wherein said battery is charged to one of a state of charge between 80 and 99 percent, inclusively, of said battery'"'"'s maximum allowable state of charge and a state of charge equal to approximately said battery'"'"'s maximum allowable state of charge.

7. A battery charging system in accordance with claim 1, wherein said battery is charged to one of a state of charge between 90 and 95 percent, inclusively, of said battery'"'"'s maximum allowable state of charge and a state of charge equal to approximately said battery'"'"'s maximum allowable state of charge.

8. A battery charging system in accordance with claim 1, wherein said battery is a lead-acid battery.

9. A battery charging system in accordance with claim 8, wherein said lead-acid battery is one of a traction cell, sealed, flooded antimonial, and flooded non-antimonial.

10. A battery charging system in accordance with claim 1, wherein said historical battery data comprise at least one of the group consisting of battery type, cumulative ampere-hours discharged, cumulative ampere-hours charged, date and time of last charge to said first state of charge, number of total cycles recorded when most recent charge to said first state of charge was performed, number of total cycles recorded when most recent charge process was performed, cumulative ampere-hours discharged since most recent charge to said first state of charge, cumulative ampere-hours charged since last charge to said first state of charge, number of charge cycles completed, number of charge cycles aborted, and number of low voltage events.

11. A method for charging a battery, said method comprising:

acquiring historical battery data, said historical battery data representing a history of battery status; and

evaluating said historical battery data and accordingly determining if said battery requires charging.

12. A method in accordance with claim 11, further comprising:

updating said historical battery data;

indicating that said battery does not require charging, if said battery does not require charging;

determining if said battery requires charging to a first state of charge or a second state of charge, if said battery requires charging;

charging said battery in accordance with a first charging process, if said battery requires charging to said first state of charge;

charging said battery in accordance with a second charging process, if said battery requires charging to said second state of charge; and

providing said historical battery data.

13. A method in accordance with claim 11, wherein said historical battery data comprise at least one of the group consisting of battery type, cumulative ampere-hours discharged, cumulative ampere-hours charged, date and time of last charge to said first state of charge, number of total cycles recorded when most recent charge to said first state of charge was performed, number of total cycles recorded when most recent charge process was performed, cumulative ampere-hours discharged since most recent charge to said first state of charge, cumulative ampere-hours charged since last charge to said first state of charge, number of charge cycles completed, number of charge cycles aborted, and number of low voltage events.

14. A method in accordance with claim 11, wherein said battery requires charging if a cumulative ampere-hours discharged since a most recent charge to said first state of charge was performed is greater than a predetermined value of said battery'"'"'s maximum allowable ampere-hours discharged since the most recent charge to said first state of charge.

15. A method in accordance with claim 14, wherein said predetermined value is 10 percent.

16. A method in accordance with claim 12, wherein said first charging process comprises charging said battery to the battery'"'"'s approximately maximum allowable state of charge.

17. A method in accordance with claim 12, wherein said second charging process comprises charging said battery to a state of charge between 45 and 99 percent, inclusively, of said battery'"'"'s maximum allowable state of charge.

18. A method in accordance with claim 12, wherein said second charging process comprises charging said battery to a state of charge between 80 and 99 percent, inclusively, of said battery'"'"'s maximum allowable state of charge.

19. A method in accordance with claim 12, wherein said second charging process comprises charging said battery to a state of charge between 90 and 95 percent, inclusively, of said battery'"'"'s maximum allowable state of charge.

20. A method in accordance with claim 12, wherein said battery requires charging to said first state of charge if:

a number of total cycles since a most recent charge to said first state of charge is greater than 20;

or

during a discharge state of said battery, a voltage of said battery is less than or equal to a predetermined value;

or

a difference between a cumulative ampere-hours charged since the most recent charge to said first state of charge and a cumulative ampere-hours discharged since the most recent charge to said first state of charge is greater than 50 percent of said battery'"'"'s rated capacity;

or

greater than seven days has elapsed since the most recent charging to said first state of charge.

21. A method in accordance with claim 20, wherein said predetermined value is 1.8 volts per cell.

22. A program storage device readable by machine, tangibly embodying a program of instructions executable by the machine to cause the machine to perform the steps of:

acquiring historical battery data, said historical battery data representing a history of battery status; and

evaluating said historical battery data and accordingly determining if said battery requires charging.

23. A program storage device in accordance with claim 22, wherein said program of instruction executable by the machine further causes the machine to perform the steps of:

updating said historical battery data;

indicating that said battery does not require charging, if said battery does not require charging;

determining if said battery requires charging to one of a first state of charge and a second state of charge, if said battery requires charging;

charging said battery in accordance with a first charging process, if said battery requires charging to said first state of charge;

charging said battery in accordance with a second charging process, if said battery requires charging to said second state of charge; and

providing said historical battery data.

24. A program storage device in accordance with claim 22, wherein said historical battery data comprise at least one of the group consisting of battery type, cumulative ampere-hours discharged, cumulative ampere-hours charged, date and time of last charge to said first state of charge, number of total cycles recorded when most recent charge to said first state of charge was performed, number of total cycles recorded when most recent charge process was performed, cumulative ampere-hours discharged since most recent charge to said first state of charge, cumulative ampere-hours charged since last charge to said first state of charge, number of charge cycles completed, number of charge cycles aborted, and number of low voltage events.

25. A program storage device in accordance with claim 22, wherein said battery requires charging if a cumulative ampere-hours discharged since a most recent charge to said first state of charge was performed is greater than a predetermined value of said battery'"'"'s maximum allowable ampere-hours discharged since the most recent charge to said first state of charge.

26. A program device in accordance with claim 25, wherein said predetermined value is 10 percent.

27. A program storage device in accordance with claim 23, wherein said first charging process comprises charging said battery to the battery'"'"'s approximately maximum allowable state of charge.

28. A program storage device in accordance with claim 23, wherein said second charging process comprises charging said battery to a state of charge between 45 and 99 percent, inclusively, of said battery'"'"'s maximum allowable state of charge.

29. A program storage device in accordance with claim 23, wherein said second charging process comprises charging said battery to a state of charge between 80 and 99 percent, inclusively, of said battery'"'"'s maximum allowable state of charge.

30. A program storage device in accordance with claim 23, wherein said second charging process comprises charging said battery to a state of charge between 90 and 95 percent, inclusively, of said battery'"'"'s maximum allowable state of charge.

31. A program storage device in accordance with claim 23, wherein said battery requires charging to said first state of charge if:

a number of total cycles since a most recent charge to said first state of charge is greater than 20;

or

during a discharge state of said battery, a voltage of said battery is less than or equal to a predetermined value;

or

a difference between a cumulative ampere-hours charged since the most recent charge to said first state of charge and a cumulative ampere-hours discharged since the most recent charge to said first state of charge is greater than 50 percent of said battery'"'"'s rated capacity;

or

greater than seven days has elapsed since the most recent charge to said first state of charge.

32. A program storage device in accordance with claim 31, wherein said predetermined value is 1.8 volts per cell.

33. A battery charging system comprising a computer usable medium having computer readable program code means embodied therein for charging a battery, the computer readable program code means in said battery charging system comprising computer readable program code means for causing a computer to effect:

acquiring historical battery data, said historical battery data representing a history of battery status;

updating said historical battery data;

evaluating said historical battery data and accordingly determining if said battery requires charging;

indicating that said battery does not require charging, if said battery does not require charging;

determining if said battery requires charging to one of a first state of charge and a second state of charge, if said battery requires charging;

charging said battery in accordance with a first charging process, if said battery requires charging to said first state of charge;

charging said battery in accordance with a second charging process, if said battery requires charging to said second state of charge; and

providing said historical battery data.

34. A battery charging system in accordance with claim 33, wherein said historical battery data comprise at least one of the group consisting of battery type, cumulative ampere-hours discharged, cumulative ampere-hours charged, date and time of last charge to said first state of charge, number of total cycles recorded when most recent charge to said first state of charge was performed, number of total cycles recorded when most recent charge process was performed, cumulative ampere-hours discharged since most recent charge to said first state of charge, cumulative ampere-hours charged since last charge to said first state of charge, number of charge cycles completed, number of charge cycles aborted, and number of low voltage events.

35. A battery charging system in accordance with claim 33, the computer readable program code in said battery charging system further comprising readable program code means for causing a computer to effect determining that said battery requires charging if a cumulative ampere-hours discharged since the most recent charge to said first state of charge was performed is greater than a predetermined value of said battery'"'"'s maximum allowable ampere-hours discharged since the most recent charge to said first state of charge, else said battery requires charging.

36. A battery charging system in accordance with claim 35, wherein said predetermined value is 10 percent.

37. A battery charging system in accordance with claim 33, the computer readable program code in said battery charging system further comprising readable program code means for causing a computer to effect charging said battery until said battery is charged to one of a state of charge between 45 and 99 percent, inclusively, of said battery'"'"'s maximum allowable state of charge and a state of charge equal to approximately said battery'"'"'s maximum allowable state of charge.

38. A battery charging system in accordance with claim 33, the computer readable program code in said battery charging system further comprising readable program code means for causing a computer to effect charging said battery until said battery is charged to one of a state of charge between 80 and 99 percent, inclusively, of said battery'"'"'s maximum allowable state of charge and a state of charge equal to approximately said battery'"'"'s maximum allowable state of charge.

39. A battery charging system in accordance with claim 33, the computer readable program code in said battery charging system further comprising readable program code means for causing a computer to effect charging said battery until said battery is charged to one of a state of charge between 90 and 95 percent, inclusively, of said battery'"'"'s maximum allowable state of charge and a state of charge equal to approximately said battery'"'"'s maximum allowable state of charge.

40. A battery charging system in accordance with claim 33, the computer readable program code in said battery charging system further comprising readable program code means for causing a computer to effect determining said battery requires charging to said first state of charge if:

a number of total cycles since a most recent charge to said first state of charge is greater than 20;

or

during a discharge state of said battery, a voltage of said battery is less than or equal to a predetermined value;

or

a difference between a cumulative ampere-hours charged since the most recent charge to said first state of charge and a cumulative ampere-hours discharged since the most recent charge to said first state of charge is greater than 50 percent of said battery'"'"'s rated capacity;

or

greater than seven days has elapsed since the most recent charge to said first state of charge.

41. A battery charging system in accordance with claim 40, wherein said predetermined value is 1.8 volts per cell.