Displacement controller of variable displacement compressor

• US 20030018415A1
• Filed: 06/28/2002
• Published: 01/23/2003
• Est. Priority Date: 06/29/2001
• Status: Abandoned Application

• Current Assignee: Kabushiki Kaisha Toyota Jidoshokki
• Original Assignee: Kabushiki Kaisha Toyota Jidoshokki
• Inventors: Sonobe, Masanori, Odachi, Yasuharu
• Application Number:
  US10/184,842
• Publication Number:
  US 20030018415A1
• Time in Patent Office: Days
• US Class Current: 700/275
• CPC Class Codes: F04B 2027/1854 External parameters
• CPC Class Codes: F04B 27/1804 Controlled by crankcase pressure

Abstract

A controller for controlling the displacement of a variable displacement compressor that does not require an engine ECU to presume the load torque of the compressor and thus does not require the preparation of a load torque presumption map for each type of vehicle. The displacement controller includes a control valve arranged in the compressor to vary the displacement of the compressor in accordance with an instruction signal. A first computer is connected to the control valve. The first computer provides the instruction signal to the control valve to adjust a torque of the compressor to a target torque that is in accordance with a torque target signal.

Claims

1. A displacement controller for controlling displacement of a variable displacement compressor, wherein the compressor includes a drive shaft, which is provided with power from a drive source, and a variable displacement mechanism, the drive shaft being rotated to perform suction, compression, and discharge of gas, the displacement controller comprising:

a control valve arranged in the compressor to vary the displacement of the compressor in accordance with an instruction signal; and

a first computer connected to the control valve, wherein the first computer provides the instruction signal to the control valve to adjust a torque of the compressor to a target torque that is in accordance with a torque target signal.

2. The displacement controller according to claim 1, further comprising a connector selectively connected to a signal line for providing the target torque signal, wherein the first computer is incorporated in the connector.

3. The displacement controller according to claim 2, wherein the control valve includes an electromagnetic actuator, the displacement controller further comprising a drive circuit connected to the electromagnetic actuator and the first computer to receive the instruction signal and provide the electromagnetic actuator with a drive signal, wherein the drive circuit and the first computer are both incorporated in the connector.

4. The displacement controller according to claim 3, wherein the connector is selectively connected to a power line of the drive circuit and/or a power line extending from the drive circuit to the electromagnetic actuator.

5. The displacement controller according to claim 2, wherein the connector includes a fitting portion, a base formed integrally with the fitting portion, and a substrate on which the first computer is arranged.

6. The displacement controller according to claim 5, wherein the connector includes a cover arranged on the base to cover the substrate.

7. The displacement controller according to claim 6, wherein the first computer and the drive circuit include electric devices mounted on the substrate.

8. The displacement controller according to claim 1, wherein the first computer is separated from the variable displacement compressor.

9. The displacement controller according to claim 1, wherein the first computer is exclusive to the variable displacement compressor.

10. The displacement controller according to claim 1, further comprising:

a second computer used in an air conditioner to generate the torque target signal, wherein the second computer is connected to the first computer via a local area network.

11. The displacement controller according to claim 10, wherein the second computer generates the torque target signal and controls the air conditioner.

12. The displacement controller according to claim 1, wherein the first computer calculates an opened amount of the control valve based on a discharge pressure of the compressor, a rotating speed of the drive shaft, and the discharge gas flow rate, and generates an instruction signal representing the calculated opened amount to adjust the torque of the compressor to the target torque, which is in accordance with the target torque signal.

13. The displacement controller according to claim 1, wherein the compressor is used in an air conditioner, and the air conditioner includes a refrigerant circuit connected to the compressor, the control valve including:

a pressure difference detecting means for detecting a pressure difference between two pressure monitoring points defined in the refrigerant circuit;

a pressure difference altering means for altering the pressure difference based on the detected pressure difference and the instruction signal from the first computer.

14. The displacement controller according to claim 1, wherein the compressor is used in a vehicle air conditioner, and the drive source is a drive source of a vehicle, the controller further comprising:

a second computer for generating the torque target signal and controlling the vehicle drive source.

15. The displacement controller according to claim 1, wherein the compressor includes a control chamber, the pressure of the control chamber being adjusted to vary the displacement of the compressor, and the control valve adjusts its opened amount in accordance with the instruction signal to adjust the pressure of the control chamber and vary the displacement of the compressor.

18. The connector according to claim 17, wherein the control valve includes an electromagnetic actuator, the connector further comprising a drive circuit connected to the electromagnetic actuator and the first computer to receive the instruction signal and provide the electromagnetic actuator with a drive signal.

20. The control system according to claim 19, wherein the compressor is used in an air conditioner that sets a temperature of a passenger compartment in a vehicle and detects the temperature of the passenger compartment, and the second computer generates the target torque signal based on the set temperature and the detected temperature of the air conditioner.

21. The control system according to claim 19, wherein the compressor is used in a vehicle air conditioner, the second computer controls the air conditioner, and the drive source is a drive source of a vehicle, the control system further comprising:

a third computer connected to the second computer for controlling the vehicle drive source in accordance with the target torque signal.

22. The control system according to claim 21, wherein the third computer determines whether the vehicle is in an abnormal driving mode, and the second computer generates the target torque signal when the third computer determines that the vehicle is not in the abnormal driving mode.

23. The control system according to claim 21, wherein the third computer determines whether the vehicle is in an abnormal driving mode, and the second computer generates the target torque signal, which represents a minimum torque, when the third computer determines that the vehicle is in the abnormal driving mode.

24. The control system according to claim 19, wherein the first computer is separated from the variable displacement compressor.

25. The control system according to claim 19, wherein the first computer is exclusive to the variable displacement compressor.

16. A vehicle air conditioner comprising:

a variable displacement compressor including a drive shaft, which is provided with power from a drive source, and a variable displacement mechanism, the drive shaft being rotated to perform suction, compression, and discharge of gas; and

a displacement controller for controlling displacement of the compressor, the displacement controller including;

a control valve arranged in the compressor to vary the displacement of the compressor in accordance with an instruction signal; and

a first computer connected to the control valve, wherein the first computer provides the instruction signal to the control valve to adjust a torque of the compressor to a target torque that is in accordance with a torque target signal.

17. A connector selectively connected to a signal line, which provides the torque target signal, for adjusting a torque of a variable displacement compressor, wherein the compressor includes a control valve to vary the displacement of the compressor in accordance with an instruction signal, the connector comprising:

a first computer for providing the instruction signal to the control valve to adjust the torque of the compressor to a target torque that is in accordance with a torque target signal.

19. A variable displacement control system for controlling a variable displacement compressor including a drive shaft, which is provided with power from a drive source, and a variable displacement mechanism, the drive shaft being rotated to perform suction, compression, and discharge of gas, the system comprising:

a control valve arranged in the compressor to vary the displacement of the compressor in accordance with an instruction signal;

a first computer connected to the control valve, wherein the first computer provides the instruction signal to the control valve to adjust a torque of the compressor to a target torque, which is in accordance with a torque target signal; and

a second computer for generating the target torque signal representing the target torque of the compressor.