Precision dispensing

• US 20030019885A1
• Filed: 06/05/2002
• Published: 01/30/2003
• Est. Priority Date: 06/05/2001
• Status: Active Grant

• Current Assignee: GFI Innovations Incorporated (GFI Software Limited)
• Original Assignee: GFI Innovations Incorporated (GFI Software Limited)
• Inventors: Luehrsen, Robert A., Borkovec, John, Pedraza, Derek P.
• Granted Patent: US 6,637,471 B2
• Time in Patent Office: Days
• US Class Current: 222/94
• CPC Class Codes: B01F 33/84 Mixing plants with mixing receptacles receiving material dispensed from several component receptacles, e.g. paint tins
• CPC Class Codes: B01F 35/2217 Volume of at least one component to be mixed
• CPC Class Codes: B01F 35/2218 Weight of at least one component to be mixed
• CPC Class Codes: G01F 11/029 provided with electric controlling means G01F11/022 and G01F11/024 take precedence
• CPC Class Codes: G01F 25/0092 for metering by volume
• CPC Class Codes: G01G 17/04 for weighing fluids, e.g. gases, pastes

Abstract

An automatic hybrid volumetric method of dispensing (HVD) improves on gravimetric dispensing and volumetric dispensing. The method dispenses ingredients for a mixture, according to pre-selected formulations, utilizing a supply of the fluid ingredients, an ingredient container, a power-driven plunger in the ingredient container, a mixture container, and a calibration weight scale. The plunger is movable to expel fluid in the ingredient container. The method includes several steps. The ingredient container is connected to the supply to receive a first ingredient in the ingredient container. The ingredient container is connected to the mixture container for the mixture container to receive ingredient expelled from the ingredient container by movement of the plunger. The method is calibrated by powering the plunger to move in the ingredient container a controlled distance, to expel ingredient to the mixture container, while weighing the increase in the weight of the mixture container, resulting in a calculated rate of weight dispensed per increment of movement of the plunger. The ingredients are dispensed according to the formulations in the weight amounts required by the formulations from the supply through the ingredient container to the mixture container, through calibrated movements of the plunger in the ingredient container.

Claims

1. An automatic hybrid volumetric method of fluid ingredient dispensing for a mixture, according to pre-selected formulations, utilizing a supply of the fluid ingredients, an ingredient container, a power-driven plunger in the ingredient container, the plunger movable to expel fluid in the ingredient container, a mixture container, and a calibration weight scale, the method comprising the steps of:

connecting the ingredient container to the supply to receive a first ingredient in the ingredient container;

connecting the ingredient container to the mixture container for the mixture container to receive ingredient expelled from the ingredient container by movement of the plunger;

calibrating the method by powering the plunger to move in the ingredient container a controlled distance, to expel ingredient to the mixture container, while weighing the increase in the weight of the mixture container, resulting in a calculated rate of weight dispensed per increment of movement of the plunger; and

dispensing the ingredients required by the formulations in the weight amounts required by the formulations from the supply through the ingredient container to the mixture container, through calibrated movements of the plunger in the ingredient container.

2. An automatic hybrid volumetric method of fluid ingredient dispensing for a mixture as in claim 1, further utilizing a valve, and further comprising dispensing the ingredients from the ingredient container through the valve to the mixture container.

3. A method as in claim 2 utilizing a pressure responsive one-way valve, and comprising dispensing the ingredients from the ingredient container through the pressure responsive one-way valve to the mixture container.

4. A method as in claim 3 utilizing a silicone valve which opens and closes in response to predetermined discharge force.

5. An automatic hybrid volumetric method of fluid dispensing for a mixture as in claim 1, utilizing a ball screw connected to the plunger, and further comprising driving the ball screw to cause the calibrated movements of the plunger in the ingredient container.

6. A method as in claim 5 utilizing a stepper motor, and further comprising driving the stepper motor to drive the ball screw.

7. An automatic hybrid volumetric fluid ingredient dispensing apparatus, for dispensing for a mixture, according to pre-selected formulations, utilizing multiple supply containers of the fluid ingredients, and ingredient containers, the apparatus comprising:

multiple power-driven plungers in the ingredient containers, the ingredient containers connected to the supply containers for passage of ingredients from the supply containers to the ingredient containers, the plungers movable to expel fluid from the ingredient containers;

a mixture container to receive ingredients expelled from the ingredient containers by movement of the plungers;

a calibration weight scale; and

means for controlling the plungers for cylinder movement according to inputs of selected quantities of ingredients according to the formulations;

whereby the apparatus is calibrated by powering each plunger to move in its associated ingredient container a controlled distance, to expel an ingredient to the mixture container, while weighing the increase in the weight of the mixture container, resulting in a calculated rate of weight dispensed per increment of movement of each plunger; and

whereby dispensing of the ingredients required by the formulations in the weight amounts required by the formulations from the supply through the ingredient containers to the mixture container is provided through calibrated movements of the plungers in the ingredient containers.

8. An automatic hybrid volumetric apparatus as in claim 7 further comprising valves for dispensing the ingredients from the ingredient containers through the valves to the mixture container.

11. An automatic hybrid volumetric dispensing apparatus as in claim 7 further comprising ball screws connected to the plungers, the means for controlling for driving the ball screws to cause the calibrated movements of the plungers in the ingredient containers.

9. An apparatus as in claim 9 in which the valves are pressure responsive one-way valves.

10. An apparatus as in claim 10 in which the valves are silicone valves which open and close in response to predetermined discharge forces.

12. An automatic hybrid volumetric method of fluid ingredient dispensing for a mixture, according to pre-selected formulations, utilizing a supply of the fluid ingredients, ingredient containers, power-driven plungers in the ingredient containers, the plungers movable to expel fluid from the ingredient containers, a mixture container, and a calibration weight scale, the method comprising the steps of:

connecting the ingredient containers to the supply to receive first ingredients in the ingredient containers;

connecting the ingredient containers to the mixture container for the mixture container to receive ingredients expelled from the ingredient containers by movement of the plungers;

calibrating the method by powering each plunger to move in its associated ingredient container a controlled distance, to expel an ingredient to the mixture container, while weighing the increase in the weight of the mixture container, resulting in a calculated rate of weight dispensed per increment of movement of each plunger; and

dispensing the ingredients required by the formulations in the weight amounts required by the formulations from the supply through the ingredient containers to the mixture container, through calibrated movements of the plungers.

13. An automatic hybrid volumetric method of fluid ingredient dispensing for a mixture as in claim 12, further utilizing valves, and further comprising dispensing the ingredients from the ingredient containers through the valves to the mixture container.

14. A method as in claim 12 utilizing pressure responsive one-way valves, and comprising dispensing the ingredients from the ingredient containers through the pressure responsive one-way valves to the mixture container.

15. A method as in claim 14 utilizing silicone valves which open and close in response to predetermined discharge forces.

16. An automatic hybrid volumetric method of fluid dispensing for a mixture as in claim 12, utilizing ball screws connected to the plungers, and further comprising driving the ball screws to cause the calibrated movements of the plungers in the ingredient containers.