Switched reluctance generator and a method of controlling such a generator

• US 20030020436A1
• Filed: 05/28/2002
• Published: 01/30/2003
• Est. Priority Date: 12/06/1999
• Status: Abandoned Application

• Current Assignee: Goodrich Control Systems (Raytheon Technologies Corporation d/b/a RTX)
• Original Assignee: Goodrich Control Systems (Raytheon Technologies Corporation d/b/a RTX)
• Inventors: Williams, Connel Brett, Coles, Jeffrey Ronald
• Application Number:
  US10/148,233
• Publication Number:
  US 20030020436A1
• Time in Patent Office: Days
• US Class Current: 322/44
• CPC Class Codes: H02P 2101/30 for aircraft
• CPC Class Codes: H02P 9/40 by variation of reluctance of magnetic circuit of generator

Abstract

A switched reluctance generator is provided in association with a controller (86 to 90). The controller is organized to operate in two modes depending on the speed and load of the generator. One mode is a discontinuous conduction mode where the current is a generator winding periodically returns to zero, whereas the other mode is a continuous conduction mode such that current is always flowing. The choice of modes enables a generator to work over a wide speed range while seeking to limit or reduce the volt-amp rating of the generator controller.

Claims

1. A method of controlling the operation of a switched reluctance generator (1) so as to reduce the volt-amp rating of a controller (S1, S2, D1, D2, 88, 90) characterised in that the controller (S1, S2, D1, D2, 88, 90) operates in a first mode for rotational rates below a threshold determined as a function of rotational speed and load, and a second mode for rotational rates at or above said threshold, and in which in the first mode the current supplied to a stator winding (10a, 10b) is modulated to limit the peak value of the current to a limit current value, and in the second mode at least one of the duration, minimum value and maximum value of a supply of current to the stator winding (10a, 10b) is varied in response to demand, the current not returning to zero during a control cycle where a rotor pole approaches and then moves away from the winding.

2. A method as claimed in claim 1, characterised in that the threshold can be set to one of zero speed and zero load so as to cause the switched reluctance generator to operate in the second mode at all speeds.

3. A method as claimed in claim 1 or 2, characterised in that in the first mode switches (S1, S2) are turned on at a predetermined phase angle (θ

on) and the current in the winding (10b) is monitored, and the switches (S1, S2) are turned off when the current reaches a predetermined value I_TH1.

4. A method as claimed in claim 3, characterised in that the current in the winding (10b) is modulated so as to limit its excursions outside a range having an upper threshold (I_TH2) and a lower threshold (I_TH3) during a time period commencing when the current first reaches the value (I_TH1) and ending when the phase angle reaches a turn-off angle (θ

off).

5. A method as claimed in claim 4, characterised in that the controller (90) controls the switches (S1, S2) such that if the current in the winding (10b) exceeds or is equal to the upper threshold (I_TH2) then both switches (S1, S2) are turned off and if the current in the winding (10b) is less than the lower threshold (T_TH3) then one of the switches (S1, S2) is turned on whilst the other one of the switches (S1, S2) is off so as to allow the current to “

freewheel”

.

6. A method as claimed in claim 5, characterised in that the upper threshold (I_TH2) is set equal to the lower threshold (I_TH3), and the upper threshold (I_TH2) is less than or equal to the predetermined value (I_TH1).

7. A method as claimed in any one claims 3 to 6, characterised in that both switches (S1, S2) are opened once the phase angle reaches the turn-off angle (θ

off) thereby causing the winding (10b) to supply energy to a supply bus (20, 22).

8. A method as claimed in any one of the preceding claims, characterised in that, in the second mode, the switches (S1, S2) are turned on when the phase angle reaches the turn-on angle (θ

on) and the switches (S1, S2) are turned off when the current flowing in the winding (10b) reaches a turn-off threshold (I_TH4) or when the phase angle reaches the turn off angle (θ

off).

9. A method as claimed in claim 8, characterised in that the turn-off threshold (I_TH4) is equal to the predetermined value (I_TH1).

10. A method as claimed in any one of the preceding claims, characterised in that the predetermined value (I_TH1) is a variable calculated as a function of the demand current.

11. A controller (88, 90) for a switched reluctance generator (1) characterised in that the controller (88, 90) is arranged to control the flow of current in a plurality of stator coils (10a, 10b) in such a way as to reduce the volt-amp rating of the controller, in which the controller operates in a first mode for rotational rates below a mode threshold derived as a function of rotational speed and electrical load supplied by the generator (1), and in a second mode for rotational rates above said mode threshold, and in which in the first mode an excitation current supplied to a a stator coil (10b) is modulated to limit the peak value of current to a limit current value, and in the second mode at least one of the duration, minimum value and maximum value of the supply of the excitation current to the stator coil (10b) is varied in response to a current demand, the current flowing in the stator coil (10b) not returning to zero during a control cycle where a rotor pole approaches and moves away from the stator coil (10b).

12. A controller (88, 90) as claimed in claim 11, characterised in that the mode threshold value is set to zero.

13. A controller 88, 90) as claimed in claim 11 or 12, characterised in that the first mode switches (S1, S2) are turned on at a predetermined phase angle (θ

on) and the current in the winding (10b) is monitored, and the switches (S1, S2) are turned off when the current reaches a predetermined value I_TH1.

14. A controller (88, 90) as claimed in claim 13, characterised in that the current in the winding (10b) is modulated so as to limit its excursions outside a range having an upper threshold (I_TH2) and a lower threshold (I_TH3) during a time period commencing when the current first reaches the value (I_TH1) and ending when the phase angle reaches a turn-off angle (θ

off).

15. A controller (88, 90) as claimed in claim 14, characterised in that the controller (90) controls the switches (S1, S2) such that if the current in the winding (10b) exceeds or is equal to the upper threshold (I_TH2) then both switches (S1, S2) are turned off and if the current in the winding (10b) is less than the lower threshold (I_TH3) then one of the switches (S1, S2) is turned on whilst the other one of the switches (S1, S2) is off so as to allow the current to “

freewheel”

.

16. A controller (88, 90) as claimed in claim 15, characterised in that the upper threshold (I_TH2) is set equal to the lower threshold (I_TH3), and the upper threshold (I_TH2) is less than or equal to the predetermined value (I_TH1).

17. A controller (88, 90) as claimed in any one claims 13 to 16, characterised in that both switches (S1, S2) are opened once the phase angle reaches the turn-off angle (θ

off) thereby causing the winding (10b) to supply energy to a supply bus (20, 22).

18. A controller as claimed in any one of claims 11 to 17, characterised in that, in the second mode, the switches (S1, S2) are turned on when the phase angle reaches the turn-on angle (θ

on) and the switches (S1, S2) are turned off when the current flowing in the winding (10b) reaches a turn-off threshold (I_TH4) or when the phase angle reaches the turn off angle (θ

off).

19. A controller as claimed in claim 18, characterised in that the turn-off threshold (I_TH4) is equal to the predetermined value (I_Th1).

20. A controller as claimed in any one of claims 11 to 19, characterised in that the predetermined value I_TH1 is a variable calculated as a function of the demand current.

21. A controller as claimed in any one of claims 11 to 20 in combination with a switched reluctance generator (1) having an operating speed range in which the maximum design operating speed is at least five times greater than the minimum design operating speed.

37. A controller as claimed in any one of claims 11 to 21, 34 or 35, wherein the controller is in combination with a switched reluctance generator connected to a prime mover, and in which the controller (60) is arranged to monitor the voltage on a supply bus connected the generator and to progressively reduce generator output and/or switch the generator into a motor mode so as to limit the magnitude of voltage excursions on the bus.

22. A switched reluctance generator (1) comprising a plurality of stator poles (10a, 10b), wherein at least one of the stator poles is provided with a primary winding (10b) for controlled connection to a supply (20, 22), the generator further comprising variable magnetic biasing means (50) for providing a bias field.

23. A switched reluctance generator (1) as claimed in claim 22, characterised in that the biasing means is provided at a position where it can provide a bias to the entirety of the generator.

24. A switched reluctance generator as claimed in claim 22 or 23, characterised in that the variable magnetic bias means comprises at least one secondary coil (50) which can be energised to generate a magnetic field.

25. A switched reluctance generator as claimed in any one of claims 22 to 24, characterised in that the variable magnetic bias means comprises a plurality of secondary coils provided on or adjacent the stator poles in associating with primary windings (10a, 10b).

26. A switched reluctance generator as claimed in claim 25, characterised in that the secondary coils are formed by tapping in the primary windings.

27. A switched reluctance generator as claimed in claim 25, characterised in that the secondary coils are formed separately from the primary windings (10a, 10b).

28. A switched reluctance generator as claimed in any one of claims 22 to 27, characterised in that the secondary coils are used to provide a magnetic bias, thereby allowing more turns to be provided on the primary coils than would be possible for the same operating parameters if the biasing provided by the secondary coils was not provided.

29. A switched reluctance generator as claimed in any one of claims 24 to 28, characterised in that the secondary coils are connected to a controller (60) and the controller can energise the secondary coils to initiate operation of or to restart the generator.

30. A switched reluctance generator as claimed in claim 29, characterised in that the controller can connect the secondary coils to an associated excitation bus in order to induce a magnetic flux in the generator during initiation or restart.

31. A switched reluctance generator as claimed in claim 29 or 30, characterised in that the controller (60) can control the secondary coils so that they function to generate power.

32. A switched reluctance generator as claimed in claim 31, characterised in that the controller (60) uses the secondary coils (50) to generate power to augment the output of the primary windings (10a, 10b) thereby reducing the peak currents flowing in the primary windings.

33. A switched reluctance generator as claimed in any one of claims 24 to 32 in which the secondary coils (50) are used as sensing coils to monitor at least one of angular position of the rotor and currents in the primary windings.

34. A controller for a switched reluctance generator, characterised in that the generator has at least one primary coil (10a, 10b) associated with a respective pole and variable magnetic field biasing device (50) in which the controller (60) is arranged to monitor the performance of the generator and to vary the magnetic bias field in order to control the output of the generator.

35. A controller as claimed in claim 34 characterised in that the controller monitors the voltage of a bus supplied by the generator and compares this with a desired bus voltage in order to generate an error value which is then used to vary the magnitude of the magnetic bias or the current flowing in the primary windings so as to reduce the error value.

36. A method of controlling a switched reluctance generator (1), the generator having a plurality of primary windings (10a, 10b) associated with respective poles, and a magnetic biasing device, the method comprising the steps of exciting the primary windings and delivering energy from the primary windings to a bus, a monitoring the output of the generator and using a measurement of the output or a value derived therefrom to adjust the magnetic field provided by the biasing device (50) or the primary windings (10a, 10b) in order to vary the generator output.