Method for coating parts made of material based on sic, coating compositions, and resulting coated parts

• US 20030021901A1
• Filed: 08/29/2002
• Published: 01/30/2003
• Est. Priority Date: 03/14/2000
• Status: Abandoned Application

• Current Assignee: Commissariat a L'Energie Atomique (French Alternative Energies and Atomic Energy Commission)
• Original Assignee: Commissariat a L'Energie Atomique (French Alternative Energies and Atomic Energy Commission)
• Inventors: Gasse, Adrien
• Application Number:
  US10/220,187
• Publication Number:
  US 20030021901A1
• Time in Patent Office: Days
• US Class Current: 427/376.2
• CPC Class Codes: C04B 41/5071 Silicides
• CPC Class Codes: C04B 41/52 Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation
• CPC Class Codes: C04B 41/87 Ceramics
• CPC Class Codes: C04B 41/89 for obtaining at least two superposed coatings having different compositions

Abstract

A method for covering a part made of silicon carbide material, wherein a coating compound is applied to at least one surface of said part and the assembly formed by the part and the coating compound is heated to a temperature sufficient to cause the surface of the coating compound to melt in order to coat said piece with a deposit of silicon carbide material and, wherein the coating compound is a non-reactive composition comprised of, in atomic percentages, from 40 to 97% silicon and 60 to 3% of another element selected from among chrome, rhenium, titanium, vanadium, ruthenium, iridium, rhodium, palladium, cobalt, platinum, cerium and zirconium and, wherein prior to heating, a SiC and/or C reinforcement is added.

Coating compounds and coated parts obtained by this method.

Claims

1. A method for coating of a part made of silicon carbide material, wherein a coating compound is applied to at least one surface of said part and the assembly formed by the part and the coating compound is heated to a temperature sufficient to cause the surface of the coating compound to melt in order to coat said piece with a deposit of silicon carbide material, wherein the coating compound is a non-reactive composition comprised, in atomic percentages, of 40 to 97% silicon and 60 to 3% of another element selected from chrome, rhenium, titanium, vanadium, ruthenium, iridium, rhodium, palladium, cobalt, platinum, cerium and zirconium and, wherein prior to heating, a reinforcement of SiC and/or C is added.

2. A method according to claim 1, wherein the coating is made at a temperature of between 950 and 1,850°

C.

3. A method according to claim 2, wherein said coating compound is comprised, in atomic percentages, of 50 to 97% silicon and 50 to 3% chrome.

4. A method according to claim 2, wherein said coating compound is comprised, in atomic percentages, of 40 to 97% silicon and 60 to 3% rhenium.

5. A method according to claim 2, wherein said coating compound is comprised, in atomic percentages, of 60 to 97% silicon and 40 to 3% titanium.

6. A method according to claim 2, wherein said coating compound is comprised, in atomic percentages, of 55 to 97% silicon and 45 to 3% vanadium.

7. A method according to claim 2, wherein said coating compound is comprised, in atomic percentages, of 60 to 97% silicon and 40 to 3% zirconium.

8. A method according to claim 2, wherein said coating compound is comprised, in atomic percentages, of 45 to 97% silicon and 55 to 3% ruthenium.

9. A method according to claim 2, wherein said coating compound is comprised, in atomic percentages, of 48 to 97% silicon and 52 to 3% iridium.

10. A method according to claim 2, wherein said coating compound is comprised, in atomic percentages, of 50 to 97% silicon and 50 to 3% rhodium.

11. A method according to claim 2, wherein said coating compound is comprised, in atomic percentages, of 50 to 97% silicon and 50 to 3% palladium.

12. A method according to claim 2, wherein said coating compound is comprised, in atomic percentages, of 58 to 97% silicon and 42 to 3% cobalt.

13. A method according to claim 2, wherein said coating compound is comprised, in atomic percentages, of 50 to 97% silicon and 50 to 3% platinum.

14. A method according to claim 2, wherein said coating compound is comprised, in atomic percentages, of 53 to 97% silicon and 47 to 3% cerium.

15. A method according to one of claims 1 to 14, wherein a powder is formed of the coating compound and said powder is placed in suspension in an organic binder, the suspension so obtained is applied to the surface of the part to be coated, and a reinforcement of SiC and/or C is added prior to heating.

16. A method according to one of claims 1 to 15, wherein said addition of a SiC and/or C reinforcement is done in a quantity of 3 to 60% by weight of SiC and/or C with relative to the weight of the coating compound.

17. A method according to one of claims 1 to 16, wherein said addition of a SiC and/or C reinforcement is done by adding said SiC and/or C reinforcement to the coating compound prior to heating or by placing the reinforcement on the surface of the part to be coated.

18. A method according to one of claims 1 to 17, wherein said SiC and/or C reinforcement is in the form chosen from a powder, a granulate, pieces, particles, a woven fabric, a non-woven fabric, a felt and a foam.

19. A method according to one of claims 16 to 18, wherein said addition of SiC and/or C is done by mixing the SiC and/or C powder directly with the coating compound.

20. A method according to one of claims 16 to 18, wherein said addition of SiC and/or C reinforcement is done by placing the SiC and/or C powder in suspension in an organic binder and covering the surface of the part to be coated with the suspension so obtained.

21. A method according to one of claims 16 to 18, wherein said addition of SiC and/or C reinforcement is done by adding particles of SiC and/or C to the coating compound.

22. A method according to one of claims 16 to 18, wherein said addition of a SiC and/or C reinforcement is done by application of a fabric, an non-woven fabric, felt or a foam of silicon carbide and/or carbon onto the surface of the part to be coated.

23. A method according to one of claims 1 to 22, wherein the silicon carbide materials are chosen from among pressureless sintered silicon carbide (“

PLS-SiC”

);

siliconized silicon carbide (“

SiSiC”

or “

RBSC”

) ;

porous re-crystallized silicon carbide (“

RSiC”

);

graphite silicon (“

C—

SiC”

) comprised of graphite and coated with a layer of SiC;

the SiC/SiC composites, with filaments or “

whiskers”

for example;

the C/SiC composites, with carbon filaments or “

whiskers”

with a SiC matrix, for example;

the monocrystalline SiC;

the composites of SiC with another ceramic such as the SiC/Si₃N₄ and SiC/TiN composites, for example.

24. A Method according to one of claims 1 to 23, wherein said silicon carbide materials have a silicon carbide content of greater than or equal to 80% by weight.

25. A process according to one of claims 1 to 24, wherein said silicon carbide material has a porosity of 0 to 50%.

28. A refractory coating, deposit or covering capable of being obtained by the method of one of claims 1 to 25.

26. A non-reactive, refractory composition chosen from:

a coating compound comprised, in atomic percentages, of 50 to 97% silicon and 50 to 3% chrome, the compound CrSi₂ being excluded;

a coating compound comprised, in atomic percentages, of 40 to 97% silicon and 60 to 3% rhenium;

a coating compound comprised, in atomic percentages, of 60 to 97% silicon and 40 to 3 titanium, the compound TiSi₂ being excluded;

a coating compound comprised, in atomic percentages, of 55 to 97% silicon and 45 to 3% vanadium;

a coating compound comprised, in atomic percentages, of 60 to 97% silicon and 40 to 3% zirconium, the compound ZrSi₂ being excluded;

a coating compound comprised, in atomic percentages, of 45 to 97% silicon and 55 to 3% ruthenium;

a coating compound comprised, in atomic percentages, of 48 to 97% silicon and 52 to 3% iridium;

a coating compound comprised, in atomic percentages, of 50 to 97% silicon and 50 to 3% rhodium;

a coating compound comprised, in atomic percentages, of 50 to 97% silicon and 50 to 3% palladium;

a coating compound comprised, in atomic percentages, of 58 to 97% silicon and 42 to 3% cobalt;

a coating compound comprised, in atomic percentages, of 50 to 97% silicon and 50 to 3% platinum;

a coating compound comprised, in atomic percentages, of 53 to 97% silicon and 47 to 3% cerium;

27. A compound for non-reactive, refractory coating of parts made of silicon carbide material comprising a non-reactive coating compound according to claim 26 and, further, the addition of a reinforcement of SiC and/or C.