Product water pump for fuel cell system

• US 20030022050A1
• Filed: 07/25/2001
• Published: 01/30/2003
• Est. Priority Date: 07/25/2001
• Status: Abandoned Application

• Current Assignee: Ballard Power Systems Corporation (Superior Plus Corporation)
• Original Assignee: Ballard Power Systems Corporation (Superior Plus Corporation)
• Inventors: Barton, Russell Howard, Uong, Tan Duc
• Application Number:
  US09/916,118
• Publication Number:
  US 20030022050A1
• Time in Patent Office: Days
• US Class Current: 429/34
• CPC Class Codes: H01M 8/04156 with product water removal
• CPC Class Codes: Y02E 60/50 Fuel cells

Abstract

An electric power generation system includes a fuel cell stack and a product water pumping system from the stack to pump product water away from the power generation system. A reactant exhaust chamber is coupled to a product water pumping chamber by a drain, and a valve controls the flow of water through the drain. An oxidant exhaust inlet provides an oxidant exhaust flow to the reactant exhaust chamber from the stack, while an oxidant exhaust outlet discharges oxidant exhaust from the reactant exhaust chamber. A pump fluid inlet provides a pump fluid flow to product water pumping chamber from the stack to pump collected product water out of the product water pumping chamber via a product water outlet. The pump fluid flow can take the form of a fuel stream or by a purge discharge containing fuel.

Claims

1. An electric power generation system, comprising

a fuel cell stack comprising at least one solid polymer fuel cell;

an oxidant flow path to and from the stack;

a fuel flow path to and from the stack; and

,

a product water pumping system comprising a reactant exhaust chamber, a product water pumping chamber, a drain for fluidly coupling the reactant exhaust chamber to the product water pumping chamber, and a valve positioned for controlling the flow of water through the drain from the reactant exhaust chamber to the product water pumping chamber, the reactant exhaust chamber having an inlet connected to the oxidant flow path from the stack for flowing oxidant exhaust into the reactant exhaust chamber, and an outlet for discharging oxidant exhaust from the reactant exhaust chamber, and, the product water pumping chamber having an inlet coupled to the fuel flow path from the stack, and an outlet, wherein product water collected in the product water pumping chamber is pumped through the outlet by a purge discharge flowing into the product water pumping chamber via the inlet.

2. The electric power generation system of claim 1 wherein the valve is a one-way valve.

3. The electric power generation system of claim 2 wherein the reactant exhaust chamber and the product water pumping chamber are combined in a single product water containment tank, the tank including a partition that, when the valve is closed, separates the reactant exhaust chamber from the product water pumping chamber.

4. The electric power generation system of claim 3 wherein the drain is formed in the partition.

5. The electric power generation system of claim 4, further comprising:

a pressure equalization port formed in the partition for equalizing the pressure between the reactant exhaust chamber and the product water pumping chamber.

6. The electric power generation system of claim 2 wherein the reactant exhaust chamber inlet is also connected to the fuel flow path from the stack.

7. The electric power generation system of claim 6, further comprising:

a purge valve in the fuel flow path from the stack, the purge valve being operable to selectively direct purge discharge from the stack to at least one of the reactant exhaust chamber and the product water pumping chamber.

8. The electric power generation system of claim 7, further comprising:

a flexible fluid-impermeable diaphragm that provides a fluid seal between a portion of the product water pumping chamber having the inlet, and a portion of the product water pumping chamber having the drain and the outlet, such that a displacement of the diaphragm by a flow of purge discharge into the product water pumping chamber pumps product water in the product water pumping chamber through the outlet.

9. A product water pumping system for an electric power generation system comprising a fuel cell stack comprising at least one solid polymer fuel cell;

an oxidant flow path to and from the stack; and

a fuel flow path to and from the stack, the product water pumping system, the product water pumping system comprising;

a reactant exhaust chamber;

a product water pumping chamber;

a drain for fluidly coupling the reactant exhaust chamber to the product water pumping chamber; and

,

a valve positioned for controlling the flow of water through the drain from the reactant exhaust chamber to the product water pumping chamber,

the reactant exhaust chamber having an inlet connected to the oxidant flow path from the stack and for flowing oxidant exhaust into the reactant exhaust chamber, and an outlet for discharging oxidant exhaust from the reactant exhaust chamber, and, the product water pumping chamber having an inlet connected to the fuel flow path from the stack, and an outlet, wherein product water collected in the product water pumping chamber is pumped through the outlet by purge discharge flowing into the product water pumping chamber via the inlet.

10. The product water pumping system of claim 9 wherein the valve is a one-way valve.

11. The product water pumping system of claim 10 wherein the reactant exhaust chamber and the product water pumping chamber are combined in a single product water containment tank, the tank including a partition that, when the valve is closed, separates the reactant exhaust chamber from the product water pumping chamber.

12. The product water pumping system of claim 11 the drain is formed in the partition.

13. The product water pumping system of claim 12, further comprising:

a pressure equalization port formed in the partition for equalizing the pressure between the reactant exhaust chamber and the product water pumping chamber.

14. The product water pumping system of claim 10, further comprising:

an inlet formed in the reactant exhaust chamber couplable to a fuel flow path from the fuel cell stack.

15. The product water pumping system of claim 14, further comprising:

a flexible fluid-impermeable diaphragm that provides a fluid seal between a portion of the product water pumping chamber having the inlet, and a portion of the product water pumping chamber having the drain and the outlet, such that a displacement of the diaphragm by a flow of purge discharge into the product water pumping chamber pumps product water in the product water pumping chamber through the outlet.

16. An electric power generation system, comprising:

a fuel cell stack comprising at least one solid polymer fuel cell;

reactant flow paths to and from the stack; and

,

a product water pumping system comprising a product water collector for collecting product water separated from a reactant exhaust stream from the stack, a pump fluid inlet on the collector and fluidly coupled to a reactant flow path, and a product water outlet on the collector, wherein collected product water is pumped out of the collector by a flow of reactant into the collector via the pump fluid inlet.

17. The electric power generation system of claim 16 wherein the product water collector includes a product water pumping chamber for collecting the product water.

18. The electric power generation system of claim 17, further comprising:

a drain formed in the product water pumping chamber for receiving the product water.

19. The electric power generation system of claim 18, further comprising:

a one-way valve formed in the product water pumping chamber and positioned for controlling the flow of product water through the drain into the product water pumping chamber.

20. The electric power generation system of claim 19 wherein the pump fluid inlet fluidly couples the product water pumping chamber to a fuel flow path associated with the stack.

21. The electric power generation system of claim 20 wherein the collector includes a reactant exhaust chamber for separating product water from a reactant exhaust stream flowing therethrough.

22. The electric power generation system of claim 21, further comprising:

an inlet formed in the reactant exhaust chamber coupled to a reactant flow path from the stack for flowing a reactant into the reactant exhaust chamber, and

an outlet formed in the reactant exhaust chamber for discharging the reactant from the reactant exhaust chamber, and wherein the reactant exhaust chamber is fluidly coupled to the drain such that product water separated from the reactant is discharged from the reactant exhaust chamber through the drain and into the product water pumping chamber.

23. The electric power generation system of claim 22 wherein the reactant exhaust chamber inlet is connected to an oxidant flow path from the stack.

24. The electric power generation system of claim 23 wherein the reactant exhaust chamber and the product water pumping chamber are combined in a single product water containment tank, the tank including a partition that when the valve is closed, separates the reactant exhaust chamber from the product water pumping chamber.

25. The electric power generation system of claim 24 wherein the drain is formed in the partition.

26. The electric power generation system of claim 25, further comprising:

a pressure equalization port formed in the partition for equalizing the pressure between the reactant exhaust chamber and the product water pumping chamber.

27. The electric power generation system of claim 23 wherein the reactant exhaust chamber is also coupled to a fuel flow path from the stack.

28. The electric power generation system of claim 27, further comprising:

a purge valve in the fuel flow path, the purge valve being operable to selectively direct a purge discharge from the stack to at least one of the reactant exhaust chamber and the product water pumping chamber.

29. The electric power generation system of claim 28, further comprising:

a flexible fluid-impermeable diaphragm that provides a fluid seal between a portion of the product water pumping chamber having the pump fluid inlet, and a portion of the product water pumping chamber having the drain and the product water outlet, such that a displacement of the diaphragm by a flow of purge discharge into the product water pumping chamber pumps product water in the product water pumping chamber through the product water outlet.

30. The electric power generation system of claim 16 wherein the reactant flow fluidly connected to the pump fluid inlet is from the stack.

31. A product water pumping system, comprising

a product water collector for collecting product water separated from a reactant exhaust stream from a fuel cell stack in an electric power generation system,

a pump fluid inlet on the collector, fluidly coupled to a reactant flow path associated with the stack, and

a product water outlet on the collector,

wherein product water in the collector is pumped out of the product water outlet by a flow of reactant into the collector via the pump fluid inlet.

32. The product water pumping system of claim 31 wherein the reactant flow path fluidly coupled to the pump fluid inlet is from the stack.

33. The product water pumping system of claim 31 wherein the product water collector includes a product water pumping chamber for collecting the product water.

34. The product water pumping system of claim 33, further comprising:

a drain formed in the product water pumping chamber for receiving the product water.

35. The product water pumping system of claim 34, further comprising:

a one-way valve in the drain, for controlling the flow of product water into the product water pumping chamber.

36. The product water pumping system of claim 35 wherein the pump fluid inlet is coupled to a fuel flow path from the stack.

37. The product water pumping system of claim 36 wherein the collector includes a reactant exhaust chamber for the separation of water from an oxidant exhaust stream flowing therethrough.

38. The product water pumping system of claim 37 wherein the reactant exhaust chamber is coupled to an oxidant flow path from the stack.

39. The product water pumping system of claim 38 wherein the reactant exhaust chamber and the product water pumping chamber are combined in a single product water containment tank, the tank comprising a partition that, when the valve is closed, separates the reactant exhaust chamber from the product water pumping chamber.

40. The product water pumping system of claim 39 wherein the drain is formed in the partition.

41. The product water pumping system of claim 40, further comprising:

a pressure equalization port formed in the partition for equalizing the pressure between the reactant exhaust chamber and the product water pumping chamber.

42. The product water pumping system of claim 37, further comprising:

a flexible fluid-impermeable diaphragm that provides a fluid seal between a portion of the product water pumping chamber having the pump fluid inlet, and a portion of the product water pumping chamber having the drain and the product water outlet, such that a displacement of the diaphragm by a flow of a purge discharge into the product water pumping chamber via the pump fluid inlet pumps product water in the product water pumping chamber through the product water outlet.

43. A method of pumping product water out of a fuel cell system, comprising,

separating product water from an oxidant exhaust stream from a fuel cell stack of the fuel cell system;

collecting the separated product water;

discharging the oxidant exhaust stream from the fuel cell system; and

,

using a reactant stream to pump the collected product water out of the fuel cell system.

44. The method of claim 43 wherein the reactant stream used to pump product water is a fuel exhaust stream from the stack.

45. The method of claim 44 wherein the fuel exhaust stream is discharged from the fuel cell system along with the separated product water.

46. A pump for a fuel cell system, comprising:

a reactant exhaust chamber having a reactant exhaust inlet couplable to receive a reactant flow from a fuel cell stack of the fuel cell system, a water collecting area, and a reactant exhaust outlet for discharging the reactant from the reactant exhaust chamber;

a product water pumping chamber coupled to the reactant chamber by at least one drain and having a pump fluid inlet couplable to receive a pump fluid from the fuel cell stack and a product water outlet for discharging product water from the product water pumping chamber under pressure of the pump fluid received in the product water pumping chamber; and

a valve positioned to control a flow through the drain between the reactant exhaust chamber and the product water pumping chamber.

47. The pump of claim 46 wherein the reactant exhaust chamber and the product water pumping chamber are formed by a containment vessel and a partition portioning an interior of the containment vessel.

48. The pump of claim 46 wherein the reactant exhaust chamber and the product water pumping chamber are formed by a containment vessel and a partition portioning an interior of the containment vessel, the at least one drain extending through the partition.

49. The pump of claim 46, further comprising:

a diaphragm sealing extending between the pump fluid inlet and both the drain and the product water outlet in the product water pumping chamber.

50. The pump of claim 46 wherein the pump water inlet is coupled to a fuel stream outlet of the fuel cell stack.

51. The pump of claim 46 wherein the pump water inlet is coupled to a purge vent of the fuel cell stack.

52. A pump for a fuel cell system, comprising:

means for collecting water out of a reactant flow from a fuel cell stack; and

fluid driven means for pumping the collected water, the fluid driven pumping means fluidly coupled the fuel cell stack to receive a fluid flow under pressure.

53. The pump of claim 52 wherein the fluid driven means comprises:

a product water pump chamber having a pump fluid inlet,

a product water outlet; and

a valve between the water pump chamber and the water collecting means.

54. A method of pumping product water out of a fuel cell system, comprising,

collecting the product water from a reactant stream in a chamber;

supplying a fluid flow from the fuel cell stack to increase a pressure in the chamber; and

discharging collected product water from the chamber through an product water outlet under the increased pressure.

55. The method of claim 54, further comprising:

separating the product water from an oxidant exhaust stream.

56. The method of claim 54, further comprising:

coupling an fuel exhaust outlet of the fuel cell stack to the chamber, wherein the fluid flow comprises a fuel exhaust stream.

57. The method of claim 54, further comprising:

coupling a purge vent of the fuel cell stack to the chamber wherein the fluid flow comprises a purge from the purge vent.