Positively chargeable toner for two-component development

• US 20030022087A1
• Filed: 04/25/2002
• Published: 01/30/2003
• Est. Priority Date: 04/27/2001
• Status: Active Grant

• Current Assignee: KAO Corporation
• Original Assignee: KAO Corporation
• Inventors: Moriyama, Shinji, Tachi, Hidenori, Fukushima, Yoshihiro
• Granted Patent: US 6,677,096 B2
• Time in Patent Office: Days
• US Class Current: 430/108.7
• CPC Class Codes: G03G 9/09725 Silicon-oxides; Silicates
• CPC Class Codes: G03G 9/1085 with non-ferrous metal oxide, e.g. MgO-Fe2O3

Abstract

A positively chargeable toner for two-component development comprising a resin binder; a colorant; a releasing agent comprising a wax having a melting point of 50° to 120° C.; and an external additive comprising a positively chargeable silica, the positively chargeable silica having an absolute deviation of an error of 0.1 or less, against an approximate straight line showing an adhesion state of silicon atoms to carbon atoms, and a free ratio of 5% or less, wherein the positively chargeable toner is usable together with a ferrite carrier having a saturation magnetization of from 40 to 100 Am²/kg. This positively chargeable toner is used for development of an electrostatic latent image formed in electrophotography, electrostatic recording method, electrostatic printing method, or the like.

Claims

1. A positively chargeable toner for two-component development comprising:

a resin binder;

a colorant;

a releasing agent comprising a wax having a melting point of 50°

to 120°

C.; and

an external additive comprising a positively chargeable silica, the positively chargeable silica having an absolute deviation of an error of 0.1 or less, against an approximate straight line showing an adhesion state of silicon atoms to carbon atoms, and a free ratio of 5% or less,

wherein the positively chargeable toner is usable together with a ferrite carrier having a saturation magnetization of from 40 to 100 Am²/kg.

2. The positively chargeable toner according to claim 1, which is used in a high-speed printer comprising a photoconductor having a linear speed of 370 mm/sec or more.

3. The positively chargeable toner according to claim 1, further comprising a negatively chargeable silica, wherein an entire silica consisting of the positively chargeable silica and the negatively chargeable silica has an absolute deviation of an error of 0.1 or less, against an approximate straight line showing an adhesion state of silicon atoms to carbon atoms, and a free ratio of 5% or less.

4. The positively chargeable toner according to claim 1, wherein the positively chargeable silica is coated on its surface with a treating agent having amino group.

5. The positively chargeable toner according to claim 1, wherein the content of the positively chargeable silica is from 0.05 to 3 parts by weight, based on 100 parts by weight of a toner without treatment with the external additive.

6. The positively chargeable toner according to claim 1, wherein the positively chargeable silica is prepared by subjecting a silica to a hydrophobic treatment with an organopolysiloxane having nitrogen atom in its side chain.

7. The positively chargeable toner according to claim 6, wherein the organopolysiloxane is added to silica in an amount of 1 to 7 mg/m² per surface area of the silica.

8. The positively chargeable toner according to claim 1, wherein the average primary particle size of the positively chargeable silica is from 5 to 100 nm.

9. The positively chargeable toner according to claim 1, wherein the resin binder comprises a polyester.

10. The positively chargeable toner according to claim 9, wherein the polyester is a resin obtainable by polycondensing an alcohol component containing 5% by mol or more of a compound represented by the formula (I):

11. The positively chargeable toner according to claim 1, wherein the releasing agent is at least one wax selected from the group consisting of carnauba wax, rice wax and candelilla wax.

12. A positively chargeable two-component developer, comprising the toner of claim 1, and a ferrite carrier having a saturation magnetization of from 40 to 100 Am²/kg.

13. The positively chargeable two-component developer according to claim 12, wherein the carrier comprises a core comprising a manganese-based ferrite, a magnesium-based ferrite, or a manganese-magnesium-based ferrite, each not containing a heavy metal.

14. A process for preparing a positively chargeable toner for two-component development, comprising the steps of mixing an untreated toner comprising a resin binder, a colorant, and a releasing agent comprising a wax having a melting point of 50°

to 120°

C., with an external additive comprising a positively chargeable silica, or a mixture of a positively chargeable silica and a negatively chargeable silica, thereby surface-treating the untreated toner with the external additive; and

thereafter sieving the resulting toner, wherein an entire silica in the resulting toner has an absolute deviation of an error of 0.1 or less, against an approximate straight line showing an adhesion state of silicon atoms to carbon atoms, and a free ratio of 5% or less.

15. The process according to claim 14, subsequent to the sieving step, further comprising agitating the resulting toner.

16. The process according to claim 14, wherein at least one of the positively chargeable silica and the negatively chargeable silica is a pulverized silica.