Instruments and techniques for disc space preparation

• US 20030032962A1
• Filed: 08/14/2002
• Published: 02/13/2003
• Est. Priority Date: 02/22/2000
• Status: Active Grant

• Current Assignee: Warsaw Orthopedic Incorporated (Medtronic Plc)
• Original Assignee: SDGI Holdings Incorporated (Medtronic Plc)
• Inventors: Lange, Eric C., DeRidder, Steven D., McGahan, Thomas V.
• Granted Patent: US 7,033,362 B2
• Time in Patent Office: Days
• US Class Current: 606/80
• CPC Class Codes: A61B 17/025 Joint distractors
• CPC Class Codes: A61B 17/1604 Chisels; Rongeurs; Punches; Stamps
• CPC Class Codes: A61B 17/1671 for the spine
• CPC Class Codes: A61B 17/1757 for the spine
• CPC Class Codes: A61B 2017/0256 for the spine
• CPC Class Codes: A61B 2017/1602 Mills
• CPC Class Codes: A61B 2090/033 Abutting means, stops, e.g. abutting on tissue or skin
• CPC Class Codes: A61B 2090/062 penetration depth
• CPC Class Codes: A61F 2/442 Intervertebral or spinal discs, e.g. resilient non-disc-shaped intervertebral inflatable pockets A61F2/441; non-disc-shaped intervertebral fusion implants A61F2/4455
• CPC Class Codes: A61F 2/4455 for the fusion of spinal bodies, e.g. intervertebral fusion of adjacent spinal bodies, e.g. fusion cages intervertebral discs A61F2/442
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2002/30113 circular
• CPC Class Codes: A61F 2002/30593 hollow
• CPC Class Codes: A61F 2002/30772 Apertures or holes, e.g. of circular cross section
• CPC Class Codes: A61F 2002/30828 parallel
• CPC Class Codes: A61F 2002/30879 Ribs
• CPC Class Codes: A61F 2002/4627 with linear motion along or rotating motion about the instrument axis or the implantation direction, e.g. telescopic, along a guiding rod, screwing inside the instrument
• CPC Class Codes: A61F 2230/0006 circular

Abstract

A series of instruments (30, 80, 120, 210, 510, 550) are provided for direct-anterior and oblique-anterior disc space and end plate preparation. The instruments (30, 80, 120, 210, 510, 550) provide precise guidance for channel formation in the vertebral endplates by guiding rotating and bladed cutting instruments (122, 250, 580). Instrumentation (550) for oblique-anterior disc space preparation includes compound angulation to account for the angle of approach to the spine and the angulation between adjacent vertebrae. Methods and techniques for use of the instruments (30, 80, 120, 210, 510, 550) are also described.

Claims

1. A medical instrument for preparation of a disc space between adjacent vertebrae of a patient, comprising:

a burr assembly adapted to matingly engage a window assembly that is coupled to between the adjacent vertebrae, said burr assembly including

a guide housing having a cutting slot defined therein, and

a guide assembly pivotally linked to said guide housing, said guide assembly being adapted to guide a cutting piece in said cutting slot while maintaining alignment of said cutting piece.

2. The instrument of claim 1, wherein said guide assembly is constructed and arranged to guide said cutting piece at an oblique angle with respect to a sagittal plane of the patient.

3. The instrument of claim 1, wherein said burr assembly includes an incremental adjustment mechanism adapted to incrementally adjust cutting depth of said cutting piece.

4. The instrument of claim 1, further comprising said cutting piece removably coupled to said guide assembly.

5. The instrument of claim 4, wherein said guide assembly angles said cutting piece to mill an angled surface on an end plate of one of the vertebrae.

6. The instrument of claim 4, wherein said cutting piece includes a shaft and a cutting bit provided at one end portion of said shaft, said shaft having a large portion to limit extension of said cutting piece into the vertebrae.

7. The instrument of claim 1, wherein said guide assembly includes a guide tube having a through channel adapted to receive said cutting piece, said cutting slot having a flange portion in which a portion of said guide tube is received, said guide tube further including a linkage and a linkage post extending from said linkage, said guide assembly further including a linkage tube pivotally coupled to said guide housing and said linkage post.

8. The instrument of claim 7, further comprising a snap ring attaching said linkage tube to said guide post.

9. The instrument of claim 1, wherein said guide assembly maintains angular alignment of said cutting piece during lateral movement of said cutting piece.

10. The instrument of claim 1, further comprising said window assembly matingly engaged to said burr assembly, wherein said window assembly is adapted to attach to the adjacent vertebrae from an oblique approach with respect to a sagital plane of the patient.

19. The instrument of claim 1l, further comprising a depth gauge provided in said blade channel, said depth gauge being adapted to visually indicate an intended cutting depth of said cutting blade.

11. A medical instrument for preparation of a disc space between adjacent vertebrae of a patient, comprising:

a cutting blade guide adapted to matingly engage a window assembly that is coupled to between the adjacent vertebrae, said guide having a blade channel defined therein adapted to receive a cutting blade, said blade channel having a guide channel adapted to receive a guiding rib on said cutting blade to maintain alignment of said cutting blade.

12. The instrument of claim 11, wherein said guide has a working channel defined therein adapted to allow removal of cutting debris.

13. The instrument of claim 11, further comprising said cutting blade received in said blade channel.

14. The instrument of claim 13, wherein said cutting blade has a stop to limit advancement of said cutting blade.

15. The instrument of claim 13, wherein said cutting blade has an angled cutting surface adapted to remove from an oblique approach with respect to a sagital plane of the patient a portion with a substantially uniform depth from an endplate of one of the vertebrae.

16. The instrument of claim 15, wherein said guide includes a lower blade guide and said cutting blade includes a lower cutting blade, said guide channel of said lower blade guide being offset, and said guide rib of said cutting blade being offset to only mate with said guide channel of said lower blade guide.

17. The instrument of claim 11, wherein said guide is constructed and arranged to guide said cutting blade from an oblique approach with respect to a sagital plane of the patient.

18. The instrument of claim 11, wherein said guide has a front portion and a back portion opposite said front portion, said guide further having a pair of opposing sides adjoining said front portion and said back portion, said blade channel being obliquely angled with respect to said front and back portions, and said blade channel being obliquely angled with respect to said opposing sides.

20. The instrument of claim 11, further comprising said window assembly matingly engaged to said guide.

21. A medical instrument for preparation of a disc space between adjacent vertebrae of a patient, comprising:

a distractor including a distraction head adapted to distract the adjacent vertebrae from an oblique approach with respect to a sagital plane of the patient, said distraction head having a first leading edge and a second angled leading edge, said second leading edge being obliquely angled with respect to said first leading edge, wherein said first leading edge and said second leading edge each have adjoining upper and lower tapered surfaces.

22. The instrument of claim 21, wherein said upper and lower tapered surfaces respectively adjoin upper and lower distraction surfaces.

23. The instrument of claim 22, wherein said upper distraction surface terminates in an upper bone engaging surface, and said lower distraction surface terminates in a lower bone engaging surface.

24. The instrument of claim 23, wherein said upper and lower bone engaging surfaces are each defined by a concave arcuate surface based on an off-centered radius of curvature.

25. The instrument of claim 24, wherein said distractor further includes a shaft coupled to said distraction head, wherein said shaft has a tool engaging end adapted to engage a tool.

26. The instrument of claim 25, wherein said distraction head has a pair of opposing sidewalls adjoining said upper and lower distraction surfaces, said distraction head has an offset slot defined therein, wherein said slot is off center with respect to a centerline of said distraction head that parallelly extends between said sidewalls.

27. The instrument of claim 26, further comprising a guiding fin having a height greater than corresponding portions of said distraction head provided in said slot, wherein said fin is adapted to cut a guide channel in the vertebrae to maintain proper orientation of said distraction head during insertion.

28. The instrument of claim 21, further comprising an offset slot defined in said distraction head and a guiding fin having a height greater than corresponding portions of said distraction head provided in said slot, wherein said fin is adapted to cut a guide channel in the vertebrae to maintain proper orientation of said distraction head during insertion.

29. The instrument of claim 21, further comprising a distraction window having a working channel defined therein, said distractor being provided in said working channel, said distraction window being adapted to engage the adjacent vertebrae from the oblique approach with respect to the sagital plane of the patient.

30. The instrument of claim 29, further comprising a guide tube having a locking mechanism coupled to said distraction window.

31. A medical instrument for preparation of a disc space between adjacent vertebrae of a patient, comprising:

a distraction window adapted to engage the adjacent vertebrae from an oblique approach with respect to a sagital plane of the patient, said distraction window including a working channel defined therein and opposing distraction projections extending therefrom, said distraction window further including an upper bone engaging surface and a lower bone engaging surface with each having a concave engagement surface with an offset radius of curvature.

32. The instrument of claim 31, wherein said upper bone engaging surface includes a spike adapted to project into one of the vertebrae.

33. The instrument of claim 32, wherein one of said opposing distraction projections projects farther than the other.

34. The instrument of claim 33, wherein said working channel has an internal flange defined there around.

35. The instrument of claim 34, wherein said distraction window has a recess defined therein adapted to engage a locking mechanism.

36. The instrument of claim 35, wherein said upper bone engaging surface includes a trailing portion and a leading portion extending farther than said trailing portion.

37. The instrument of claim 31, wherein said distraction projections include distraction holders, said distraction window further including a retaining clip coupling said distraction holders to said distraction window.

38. The instrument of claim 31, further comprising a guide tube coupled to said distraction window, said guide tube having a locking mechanism, wherein said distraction window has a recess defined therein in which a portion of said locking mechanism engages.

39. The instrument of claim 31, further comprising a distractor provided in said working channel, said distractor being adapted to distract the adjacent vertebrae from the oblique approach with respect to the sagital plane of the patient.

40. The instrument of claim 31, further comprising a burr assembly matingly engaged to said window assembly.

41. The instrument of claim 31, further comprising a cutting blade guide matingly engaged to said window assembly, said guide having a blade channel defined therein.

42. The instrument of claim 41, further comprising a depth gauge provided in said blade channel, said depth gauge being adapted to visually indicate an intended cutting depth of a cutting blade.

43. The instrument of claim 41, further comprising a cutting blade provided in said blade channel