Apparatus and method for mail sorting
First Claim
1. A method for sorting mail to a case having a plurality of slots, wherein each slot corresponds to a destination, comprising:
- (a) loading a mail piece to be sorted into a delivery robot;
(b) determining for the mail piece a destination slot the mail piece is to be delivered to;
(c) moving the delivery robot along a rail disposed at the front of the case near the slots into proximity with an open end of the destination slot;
(d) inserting the mail piece from the delivery robot into the associated slot; and
(e) returning the delivery robot to a loading station whereby steps (a)-(d) may be repeated.
7 Assignments
0 Petitions
Accused Products
Abstract
A method for sorting mail to a case having a plurality of slots is described, wherein each slot corresponds to a destination. The method includes steps of loading a mail piece to be sorted into a delivery robot, determining for the mail piece a destination slot the mail piece is to be delivered to, moving the delivery robot along a rail disposed at the front of the case near the slots into proximity with an open end of the destination slot, inserting the mail piece from the delivery robot into the associated slot, and returning the delivery robot to a loading station whereby the cycle may be repeated. Such a method, when using a large number of robots moving along a common rail system, can sort a large volume of mail in carrier delivery order.
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Citations
37 Claims
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1. A method for sorting mail to a case having a plurality of slots, wherein each slot corresponds to a destination, comprising:
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(a) loading a mail piece to be sorted into a delivery robot;
(b) determining for the mail piece a destination slot the mail piece is to be delivered to;
(c) moving the delivery robot along a rail disposed at the front of the case near the slots into proximity with an open end of the destination slot;
(d) inserting the mail piece from the delivery robot into the associated slot; and
(e) returning the delivery robot to a loading station whereby steps (a)-(d) may be repeated. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19)
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20. A method of inserting a second flat article into a slot having at least one first article positioned in the slot, comprising:
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(a) positioning an insertion mechanism in the slot adjacent to a first side of moveable guide, the moveable guide being positioned between the insertion mechanism and first article, the insertion mechanism carrying the second article; and
(b) retracting the moveable guide from the slot, the moveable guide having a guide stripper surface in contact with the first article, and separating the guide stripper surface from the first article in a lateral direction as the moveable guide is retracted so that the portion of the guide stripper surface in contact with the first article does not move relative to the first article until separated, the guide stripper surface being separated from the first article simultaneously with the retraction of the guide from the slot. - View Dependent Claims (21, 22, 23, 24)
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25. A mail piece insertion mechanism, comprising:
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a frame;
a pair of inserter plates spaced to receive a mail piece therebetween;
a first guide disposed on the frame on which the inserter plates can move from a retracted position to an extended position;
an H-shaped belt including two loops united by a lateral connecting portion, the loops being slidably mounted on each of the plates;
a first drive system disposed on the frame for moving the plates and belt between the extended and retracted positions; and
a second drive system disposed on the frame and connected to the connecting portion of the belt for moving the connecting portion of the belt forward and back along the plates, causing sliding movement of the loops around the outsides of each of the belts, with forward movement being effective to move a mail piece received by the belt ahead of the connecting portion out of a front end opening of the plates, and rearward movement being effective to draw a mail piece received in the front end opening of the plates rearwardly to a position between the plates. - View Dependent Claims (26, 27, 28, 29, 30)
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31. An automated system for sorting a series of mail pieces, comprising:
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a rail system including a loop;
a number of mail piece delivery robots mounted on the rail for movement along the loop, each delivery robot having an insertion mechanism that can receive a mail piece therein and then insert it into a destination slot;
an automated loading station including a conveyor having a loading end at which a mail piece exits the conveyer and enters the insertion mechanism of an delivery robot positioned on the rail in alignment with the loading station;
a case disposed along the rail for receiving mail sorted thereto for a plurality of destinations in delivery order;
means for moving the delivery robots from the loading station to the case and back to the loading station on the loop; and
a control system that coordinates movement of the delivery robots so that each delivery robot moves from the loading station to a slot which corresponds to a destination indicated on the mail piece and then returns to the loading station to receive another mail piece for sorting. - View Dependent Claims (32, 33, 34, 35, 36, 37)
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Specification