Hypodermic jet injection kit
First Claim
1. A hypodermic injector for injecting fluid from an ampule loaded in said injector from a plurality of ampules in sequence, each ampule having a sealed condition for containing injectate in a sealed container and an empty condition where the injectate was discharged from the ampule without the necessity of human contact with the ampule, said injector comprising:
- a gasping mechanism having a grasping condition for grasping an ampule and holding the ampule to receive an injectate discharge force, and an open condition;
a plunger device movable from a set condition to a discharge condition for applying discharge force to an ampule in the sealed condition to eject injectate from the ampule to render the ampule in the empty condition;
a first biasing device having a cocked condition for storing a biasing force in said device and a released condition, said first biasing device discharging force to said plunger device to move said plunger device from the set condition to the discharge condition in response to the movement of said biasing device from the cocked condition to the release condition;
a first cocking mechanism for moving said first biasing device from the release condition to the cocked condition;
a release mechanism actuatable for releasing said biasing mechanism from the cocked condition to the released condition to effect the movement of said plunger device from the set condition;
an ejector mechanism for ejecting an empty ampule from said grasping mechanism in the open condition, said ejector mechanism including an ejector member movable from a set condition to an eject condition for engaging and ejecting an ampule from said injector, and a second biasing device releasable from a cocked condition to a release condition to drive said ejector member to eject the ampule; and
a second cocking mechanism for moving said second biasing device from 5 the released condition to the cocked condition.
2 Assignments
0 Petitions
Accused Products
Abstract
A hypodermic injection system particularly for use in mass immunizations having a handpiece with a grasping mechanism for holding ampules filled with injectate, a plunger for driving into the ampule to discharge the injectate in an injection process, an injection spring mechanism for driving the plunger, a motor and/or manual mechanism for cocking the injection spring mechanism, and an ampule ejection mechanism for ejecting ampules after use under control of a release mechanism. Ampules can be loaded, used and ejected without contact by the user of the system or the patient being injected. Also disclosed are a filling station for filling ampules through their injection orifices, and an arming device for setting the injection spring. Ampules are disclosed having a piston which is drivable towards an orifice to discharge injectate through the orifice. Ampules are also disclosed having enlarged proximal portions for easy grasping by the grasping mechanism of the injector. Ampules are further disclosed with separators for mixing lyophilized medication and a diluent. Further disclosed are magazines for holding ampules for sequential use by the hypodermic injector. The disclosed system finds particular use as a mass immunization kit for making numerous injections in the field.
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Citations
59 Claims
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1. A hypodermic injector for injecting fluid from an ampule loaded in said injector from a plurality of ampules in sequence, each ampule having a sealed condition for containing injectate in a sealed container and an empty condition where the injectate was discharged from the ampule without the necessity of human contact with the ampule, said injector comprising:
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a gasping mechanism having a grasping condition for grasping an ampule and holding the ampule to receive an injectate discharge force, and an open condition;
a plunger device movable from a set condition to a discharge condition for applying discharge force to an ampule in the sealed condition to eject injectate from the ampule to render the ampule in the empty condition;
a first biasing device having a cocked condition for storing a biasing force in said device and a released condition, said first biasing device discharging force to said plunger device to move said plunger device from the set condition to the discharge condition in response to the movement of said biasing device from the cocked condition to the release condition;
a first cocking mechanism for moving said first biasing device from the release condition to the cocked condition;
a release mechanism actuatable for releasing said biasing mechanism from the cocked condition to the released condition to effect the movement of said plunger device from the set condition;
an ejector mechanism for ejecting an empty ampule from said grasping mechanism in the open condition, said ejector mechanism including an ejector member movable from a set condition to an eject condition for engaging and ejecting an ampule from said injector, and a second biasing device releasable from a cocked condition to a release condition to drive said ejector member to eject the ampule; and
a second cocking mechanism for moving said second biasing device from 5 the released condition to the cocked condition. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23)
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24. An ampule for use with a hypodermic jet injector, said ampule comprising:
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a body portion with a proximal end, a distal end and a longitudinal axis extending between said proximal end and said distal end, said body portion having a chamber having a relatively large opening in said proximal end and terminating before said distal end, and further having a relatively small orifice extending between the termination of said chamber and said distal end; and
a piston located in said chamber for moving from said proximal end towards said orifice to drive injectate between said piston and said orifice through said orifice. - View Dependent Claims (25, 26, 27, 28, 29, 30, 31, 32)
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33. An ampule strip for feeding ampules to a hypodermic injector for effecting injections from injectate held in the ampules, said strip comprising:
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a backing strip having a length for holding a plurality of ampules in a linear relationship and parallel to each other;
a plurality of ampules being generally symmetrical about respective longitudinal axes and located in a parallel relationship on said backing strip, the respective ampules each having a proximal end and a distal end with an orifice extending through the distal end, the distal ends of each of said ampules extending in the same direction; and
a loop belt extending along and attached to said backing strip, said loop belt having a sequence of loops for releasably holding said ampules on said backing strip with the proximal ends all facing one direction.
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34. A magazine for holding ampules having a distal end and a proximal end, for use with a hypodermic injector, said magazine comprising:
a set of at least two segments which are connected together by a hinge device to enable the folding of said segments together, each segment including;
a rigid backing strip;
one of said hinge devices at at least one end of said segment for attachment to an adjacent segment; and
a loop belt extending along and attached to said backing strip, said loop belt having a sequence of loops for holding the ampules on said backing strip with the proximal ends of the ampules all facing in one direction, said loop belt being flexible at the intersection of adjacent segments to enable the folding of said adjacent segments;
wherein the hypodermic injector can tear ampules in turn from the backing strip and the loop belt. - View Dependent Claims (35)
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36. An ampule for a hypodermic injector, said ampule comprising:
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a body portion having inside surfaces defining a chamber, said body portion having an orifice extending to said chamber at one end of the body portion defining a path for injectate during an injection;
a piston in said chamber extending between the inside surfaces of said body portion;
a portion of said chamber on one side of said piston for initially holding lyophilized medication;
a portion of said chamber on the other side of said piston for holding a diluent for the lyophilized medication; and
structure for enabling flow and mixture of the diluent with the lyophilized medication in response to movement of said piston to prepare injectate to be discharged from said ampule. - View Dependent Claims (37)
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38. An ampule for a hypodermic injector, said ampule comprising:
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a body portion having inside surfaces defining a chamber, said body portion having an orifice extending to said chamber at one end of said body portion for discharging injectate during an injection; and
a piston located in said chamber extending between said inside surfaces and defining a cavity between said piston and said orifice for receiving lyophilized medication;
said orifice being able to receive diluent under pressure for mixing with the lyophilized medication in said cavity to form an injectate; and
said piston being movable away from said orifice in response to the entry of diluent into said cavity to enlarge the size of said cavity.
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39. An ampule assembly for a hypodermic injector, said ampule assembly comprising:
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a body portion having inside surfaces defining a first chamber, said body portion having an orifice extending to said first chamber at one end of said body portion defining a path for injectate during an injection;
an ampule piston in said first chamber extending between the inside surfaces of said body portion defining an ampule cavity between said ampule piston and said orifice; and
an appendage attachable to said body portion over said orifice, said appendage including;
interior surfaces defining a second chamber;
a discharge opening for connection to said orifice in said body portion;
an appendage piston extending across an end of said second chamber; and
a frangible separator extending across said second chamber and located between said appendage piston and said discharge opening to define a first appendage cavity between said separation and said appendage piston, and a second appendage cavity between said separator and said discharge opening;
at least one of said second appendage cavity and said ampule cavity being a receptacle for lyophilized medication and said first appendage cavity being a receptacle for diluent, said frangible cavity rupturing to effect the mixing of the lyophilized medication and the diluent to form an injectate in response to the application of sufficient force to said appendage piston, said ampule piston being movable in response to the flow of at least one of diluent or injectate through said orifice to increase the size of said ampule cavity; and
said appendage being detachable from said ampule to clear said orifice, and said ampule piston being movable towards said orifice to inject injectate through said orifice. - View Dependent Claims (40, 41)
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42. An ampule for a hypodermic injector, said ampule comprising:
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a body portion having inside surfaces defining a chamber, said body portion having an orifice extending to said chamber at one end of said body portion for discharging injectate during an injection;
a piston located in said chamber extending between said inside surfaces; and
a frangible separator extending between said inside surfaces and located between said orifice and said piston to separate said chamber into one cavity for holding lyophilized medication and a second cavity for holding a diluent, said separator being ruptured in response to the movement of said piston into one of said cavity when filled with one of the lyophilized medication and the diluent to effect mixing of the lyophilized medication and the diluent for ejecting through said orifice. - View Dependent Claims (43)
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44. A magazine for mixing lyophilized medication and diluent in at least one ampule assembly, each assembly having an ampule with a body portion defining a first chamber having an inlet and outlet orifice at one end with a piston movable in said first chamber, said magazine comprising:
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at least one collapsible storage container being connectable to the orifice, the container having collapsible walls defining a collapsible second chamber and a separator extending across the second chamber to separate the second chamber into one cavity for holding lyophilized medication and a second cavity for holding diluent; and
a force transfer member for operative connection to said at least one collapsible storage container for collapsing the collapsible walls of said at least one container in response to the application of a sufficient force to said force transfer member to effect the rupturing of the respective separators, the mixing of the respective lyophilized medication and diluent in the respective ampule assemblies, and to fill the respective ampules with the mixed lyophilized medication and diluent through the respective orifices.
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45. An arming station for setting an injection spring in a hypodermic jet injector to make the injector ready for an injection from a fired condition to a ready condition, the hypodermic jet injector having a holding device for holding an ampule containing an injectate, apparatus for discharging the injectate upon the impact of a plunger at a predetermined end of the ampule, a plunger device for being driven into the predetermined end of the ampule to provide the impact to discharge the injectate, at least one spring having enough spring force upon the tensioning of the spring to a set condition to drive the plunger into the ampule to provide the impact to discharge the injectate and a holding device for holding the at least one spring in the ready condition, and a cocking member movable a predetermined amount to set the injection spring, said arming station comprising:
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a rearming dock for holding a fired hypodermic jet injector in position to have the injector rearm to the ready condition;
a manual device for moving the cocking member by the predetermined amount to set the injection spring, said manual device including a manually movable gripping member for gripping the cocking member and moving it in response to the manual movement of the gripping member. - View Dependent Claims (46, 47)
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48. A hypodermic injector system for making injections at a field site, said system comprising:
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a hypodermic injector for making injections, said hypodermic injector comprising;
a grasping apparatus having a closed position for holding ampules containing injectate for subsequent discharge of injectate during an injection, and an open position for terminating the holding of an ampule;
a plunger for being driven into a held ampule to discharge injectate from the ampule;
an injection spring having a set condition and a released condition operatively connected to said plunger, said injection spring driving said plunger into the ampule when said injection spring is released from the set condition;
a spring cocking member for being movable from a rest position to a setting position for moving said spring from the released condition to the set condition;
a coupling for coupling an external energy source to said spring cocking member to move said member from the rest position to the setting position;
a trigger operatively connected to said injection spring for releasing said injection spring from the set condition to the released condition to render an injection;
an ampule ejection device for ejecting an ampule from said injector;
an ampule eject spring operatively connected to said ampule ejection device and having a set condition and a released condition, said ampule eject spring effecting the discharge of an ampules from said grasping apparatus when said grasping apparatus is in the open position upon the release of said ampule eject spring from the set condition to the released condition, the leading of an ampule into said grasping apparatus effecting the changing of said ampule eject spring from the released condition to the set condition; and
an ampule release mechanism for placing said grasping apparatus in the open position and for releasing said ampule eject spring from the set condition to cause said ampule ejection device to eject an ampule from said injector; and
a motor and battery module being selectively connected to said coupling for resetting said cocking member from the rest position to the setting position. - View Dependent Claims (49, 50, 51, 52, 53, 54)
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55. An ampule filling station for filling ampules with injectate, the ampules including a body portion with an interior chamber having one end of the chamber closed with an orifice extending through the closed end for admitting and discharging injectate, the ampules being arrangeable in a magazine with the one end being acceptable to a filling device, said filling station comprising:
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a syringe for holding a reservoir of an injectate;
a piston in the syringe being movable in a direction to discharge injectate from said syringe;
a syringe operating member movable for actuating said piston to discharge injectate from the syringe; and
a holding device for holding the magazine to hold the ampules in position to receive injectate from said syringe in response to the operation of said syringe operating member. - View Dependent Claims (56, 57)
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58. A hypodermic jet injector for discharging injectate from ampules in sequence in an injection process, said injector comprising:
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an ampule grasping mechanism for grasping an ampule prior to an injection;
a plunger for being driven into the ampule to discharge injectate from the ampule;
an injection spring releasable from a set position to drive said plunger into the ampule;
a ball screw assembly having a motor with a motor shaft, said motor shaft being selectively rotatable in forward and reverse directions, and a ball screw;
a power linkage operatively connected to said ball screw assembly and to said injection spring, said power linkage having a cocked position for releasing said injection spring from the set position, and a release position;
a firing trigger actuable for releasing said power linkage from the cocked position to the release position;
an ampule release system including an ampule release trigger, and an ampule release member for ejecting an ampule in response to actuation of said ampule release trigger;
a motor coupler mechanism connectable and disconnectable from said motor to stop operation of said motor;
a first switch being releasable to stop operation of said motor and being actuable to cause said motor to rotate in the forward direction to reset said power linkage from the release position to the set position and to put said injection spring in the set position;
a second switch actuable in response to the actuation of said ampule release trigger; and
a switch arm being movable in one direction in response to actuation of said firing trigger to release said first switch to stop operation of said motor, and said switch arm being movable in a reverse direction in response to actuation of said ampule release trigger to actuate said first and second switches to reset said power linkage and set said injection spring and to cause said motor to reverse direction, said ball screw moving in response to the reverse direction of said motor to disconnect said motor coupler mechanism from said motor to stop said motor.
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59. A hypodermic jet injector for discharging injectate from ampules in sequence in an injection process, said injector comprising:
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a handpiece;
an ampule grasping mechanism for grasping an ampule prior to an injection;
a plunger for being driven into the ampule to discharge injectate from the ampule;
an injection spring releasable from a set position to drive said plunger into the ampule;
a ball screw assembly having a motor with a motor shaft, said motor shaft being selectively rotatable in forward and reverse directions, and a ball screw;
a power linkage operatively connected to said ball screw assembly and to said injection spring, said power linkage having a cocked position for releasing said injection spring from the set position, and a release position;
a firing trigger actuable for releasing said power linkage from the cocked position to the release position;
a switch being releasable to stop operation of said motor and being actuable to cause said motor to rotate in the forward direction to reset said power linkage from the release position to the set position and to put said injection spring in the set position; and
a switch arm being movable in one direction in response to actuation of said firing trigger to release said switch to stop operation of said motor, and said switch arm thereafter being movable in a reverse direction to reset said ball screw assembly.
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Specification