Cementitious composition containing glass powder as a pozzolan

• US 20030041783A1
• Filed: 10/15/2002
• Published: 03/06/2003
• Est. Priority Date: 04/12/2001
• Status: Abandoned Application

• Current Assignee: Zstone Technologies LLC
• Original Assignee: Zstone Technologies LLC
• Inventors: Monawar, Tarig M.
• Application Number:
  US10/272,132
• Publication Number:
  US 20030041783A1
• Time in Patent Office: Days
• US Class Current: 106/716
• CPC Class Codes: C04B 14/106 Kaolin
• CPC Class Codes: C04B 14/22 Glass ; Devitrified glass
• CPC Class Codes: C04B 20/0076 characterised by the grain distribution
• CPC Class Codes: C04B 20/04 Heat treatment
• CPC Class Codes: C04B 28/02 containing hydraulic cements other than calcium sulfates

Abstract

Cementitious compositions, which may make use of waste glass, comprise glass material, calcined kaolin and a cement. Also provided are cementitious binders and solidifiable cementitious compositions (such as mortars and concretes) incorporating the cementitious compositions. The cementitious composition is mixed with water to form the cementitious binder, and aggregate is added to the cementitious binder to form the solidifiable cementitious compositions. Solidifiable cementitious compositions formed from the cementitious compositions have comparable or superior short-term strength and superior long-term strength to solidifiable cementitious compositions formed from conventional cementitious compositions.

Claims

1. A cementitious composition comprising a cement, glass powder, and calcined kaolin.

2. The cementitious composition according to claim 1, wherein the glass powder is selected from the group consisting of soda-lime glass, borosilicate glass, and lead glass.

3. The cementitious composition according to claim 1, wherein the glass powder comprises particles and substantially all of the particles pass through a No. 70 mesh sieve (U.S.).

4. The cementitious composition according to claim 1, wherein the glass powder comprises particles and wherein about 80% to about 100% of the particles, by weight, pass through a No. 100 mesh sieve (U.S.).

5. The cementitious composition according to claim 1, wherein the cement is selected from the group consisting of Portland cement, high alumina cement, and gypsum.

6. The cementitious composition according to claim 1, comprising about 60% to about 93% of the cement, about 5% to about 38% of the glass powder, and about 2% to about 12% of calcined kaolin.

7. The cementitious composition according to claim 1, wherein the calcined kaolin comprises particles having a particle size of about 0.1 μ

m to about 50 μ

m

8. The cementitious composition according to claim 1, wherein the glass powder comprises ground or pulverized post-consumer mixed waste glass.

9. A cementitious binder comprising water and the cementitious composition according to claim 1.

10. The cementitious binder composition according to claim 9, wherein the water and the cementitious composition are present in a weight ratio of about 0.15:

1 to about 0.8;

1;

.

11. The cementitious binder composition according to claim 9, wherein the water and the cementitious composition are present in a weight ratio of about 0.3:

1 to about 0.5;

1.

12. A solidifiable cementitious composition comprising the cementitious binder composition according to claim 9 and an aggregate.

13. The solidifiable cementitious composition according to claim 12 which is in the form of a mortar.

14. The solidifiable cementitious composition according to claim 12 which is in the form of a concrete.

15. A solidified and cured solidifiable cementitious composition according to claim 12, wherein after curing the soldified solidifiable cementitious composition has a compressive strength of at least about 53 MPa.