Integrated planar composite coupling structures for bi-directional light beam transformation between a small mode size waveguide and a large mode size waveguide
First Claim
1. An optical mode transformer comprising:
- a substrate;
a lower waveguide cladding layer disposed on the substrate, the lower waveguide cladding layer having a first refractive index and an upper surface;
a waveguide core disposed on the upper surface of the lower waveguide cladding layer, the waveguide core having a long axis, the waveguide core having a second refractive index, the ratio of the second refractive index to the first refractive index being at least about 1.3, the waveguide core further having a first end optically coupled to a small beam port, a second end defining an intermediate beam port, and an upper surface;
side waveguide cladding disposed on the upper surface of the lower waveguide cladding layer adjacent to both sides of the waveguide core, the side waveguide cladding having a third refractive index, the ratio of the second refractive index to the third refractive index being at least about 1.3, the side waveguide cladding further having an upper surface; and
an upper waveguide cladding layer disposed on the upper surface of the waveguide core and the upper surface of the side waveguide cladding, the upper waveguide cladding having a fourth refractive index, the ratio of the second refractive index to the fourth refractive index being at least about 1.3;
the optical mode transformer being configured such that the waveguide core has a vertical taper wherein a thickness of the waveguide core in a dimension normal to the substrate surface decreases along the long axis from a first thickness value at a first point near the small beam port to a second thickness value at a second point near the intermediate beam port, the second thickness value being smaller than a critical thickness value, the critical thickness value being defined as a thickness value below which a significant portion of the energy of a light beam having a small mode size received at the small beam port and propagating in the waveguide core penetrates into at least one of the upper waveguide cladding layer and the lower waveguide cladding layer, thereby enlarging the small mode size.
2 Assignments
0 Petitions
Accused Products
Abstract
Composite optical waveguide structures or mode transformers and their methods of fabrication and integration are disclosed, wherein the structures or mode transformers are capable of bi-directional light beam transformation between a small mode size waveguide and a large mode size wavguide. One aspect of the present invention is directed to an optical mode transformer comprising a waveguide core having a high refractive index contrast between the waveguide core and the cladding, the optical mode transformer being configured such that the waveguide core has a taper wherein a thickness of the waveguide core tapers down to a critical thickness value, the critical thickness value being defined as a thickness value below which a significant portion of the energy of a light beam penetrates into the cladding layers surrounding the taper structure thereby enlarging the small mode size. This primary tapered core structure may be present in either a vertical or horizontal direction and may be combined with further up taper or down taper structures in the directions transverse to the primary taper direction. Another aspect of the present invention is directed to a non-cylindrical graduated refractive index (GRIN) lens structure. The non-cylindrical GRIN structure has a graded refractive index having a maximum value at its core and a minimum value at its outer edges. The grading of the refractive index is provided in a either the vertical or horizontal directions and may have either a fixed refractive index or a graded refractive index in the transverse directions. Yet another aspect of the present invention is directed to composite optical mode transformers that are combinations of the taper waveguide structures and the non-cylindrical graduated refractive index structures. Yet another aspect of the present invention is the further integration of the mode transformers with V-grooves for multiple input/output fibers and alignment platform for multiple input/output photonic chips or devices.
152 Citations
95 Claims
-
1. An optical mode transformer comprising:
-
a substrate;
a lower waveguide cladding layer disposed on the substrate, the lower waveguide cladding layer having a first refractive index and an upper surface;
a waveguide core disposed on the upper surface of the lower waveguide cladding layer, the waveguide core having a long axis, the waveguide core having a second refractive index, the ratio of the second refractive index to the first refractive index being at least about 1.3, the waveguide core further having a first end optically coupled to a small beam port, a second end defining an intermediate beam port, and an upper surface;
side waveguide cladding disposed on the upper surface of the lower waveguide cladding layer adjacent to both sides of the waveguide core, the side waveguide cladding having a third refractive index, the ratio of the second refractive index to the third refractive index being at least about 1.3, the side waveguide cladding further having an upper surface; and
an upper waveguide cladding layer disposed on the upper surface of the waveguide core and the upper surface of the side waveguide cladding, the upper waveguide cladding having a fourth refractive index, the ratio of the second refractive index to the fourth refractive index being at least about 1.3;
the optical mode transformer being configured such that the waveguide core has a vertical taper wherein a thickness of the waveguide core in a dimension normal to the substrate surface decreases along the long axis from a first thickness value at a first point near the small beam port to a second thickness value at a second point near the intermediate beam port, the second thickness value being smaller than a critical thickness value, the critical thickness value being defined as a thickness value below which a significant portion of the energy of a light beam having a small mode size received at the small beam port and propagating in the waveguide core penetrates into at least one of the upper waveguide cladding layer and the lower waveguide cladding layer, thereby enlarging the small mode size. - View Dependent Claims (3, 4, 5, 6, 7, 8, 11, 12, 89, 90, 95)
-
-
2. An optical mode transformer for guiding a light beam and transforming a mode size of the light beam, the optical mode transformer having a small beam port at a small-beam end and a large beam port at a large-beam end, the optical mode transformer comprising:
-
a substrate;
a lower waveguide cladding layer disposed on the substrate, the lower waveguide cladding layer having a first refractive index and an upper surface;
a waveguide core disposed on the upper surface of the lower waveguide cladding layer, the waveguide core having a long axis and having a cross section in a plane normal to the long axis, the waveguide core having a second refractive index, the ratio of the second refractive index to the first refractive index being at least about 1.3, the waveguide core further having a first end optically coupled to the small beam port, a second end defining an intermediate beam port, and an upper surface;
side waveguide cladding disposed on the upper surface of the lower waveguide cladding and adjacent to the waveguide core, the side waveguide cladding having a third refractive index, the ratio of the second refractive index to the third refractive index being at least about 1.3, the side waveguide cladding further having an upper surface; and
an upper waveguide cladding disposed on the upper surface of the waveguide core and the upper surface of the side waveguide cladding, said upper waveguide cladding having a fourth refractive index, the ratio of the second refractive index to the fourth refractive index being at least about 1.3;
the optical mode transformer being configured such that;
in a first region along the long axis between the small beam port and a transition point, the waveguide core cross section has a thickness in a dimension normal to the substrate surface that is substantially constant and equal to a first thickness value;
in a second region along the long axis between the transition point and the intermediate beam port, the waveguide core cross section has a thickness that changes along the long axis from the first thickness value to a second thickness value smaller than the first thickness value, the second thickness value being smaller than a critical thickness value, the critical thickness value being defined as a thickness value below which a significant portion of the energy of a light beam having a small mode size received at the small beam port and propagating in the waveguide core penetrates into at least one of the upper waveguide cladding layer and the lower waveguide cladding layer, thereby enlarging the small mode size; and
in a third region along the long axis between the intermediate beam port and the large beam port, the waveguide core cross section has a thickness that is substantially constant and approximately equal to the second thickness value. - View Dependent Claims (9, 10)
-
-
13. An optical mode transformer comprising:
-
a substrate;
a lower waveguide cladding layer disposed on the substrate and having a first refractive index and an upper surface;
a waveguide core disposed on the upper surface of the lower waveguide cladding layer, the waveguide core having a long axis, the waveguide core having a second refractive index, the ratio of the second refractive index to the first refractive index being at least about 1.3, the waveguide core further having a first end optically coupled to a small beam port, a second end defining an intermediate beam port, and an upper surface;
side waveguide cladding disposed on the upper surface of the lower waveguide cladding layer adjacent to both sides of the waveguide core, the side waveguide cladding having a third refractive index, the ratio of the second refractive index to third refractive index being at least about 1.3, the side waveguide cladding further having an upper surface; and
an upper waveguide cladding layer disposed on the upper surface of the waveguide core and the upper surface of the side waveguide cladding, the upper waveguide cladding having a fourth refractive index, the ratio of the second refractive index to the fourth refractive index being at least about 1.3;
the optical mode transformer being configured such that the waveguide core has a lateral taper wherein a width of the waveguide core in a dimension parallel to the substrate surface and transverse to the long axis decreases along the direction of light propagation from a first width value at a first point near the small beam port to a second width value at a second point near the intermediate beam port, the second width value being smaller than a critical width value, the critical width value being defined as a width value below which a significant portion of the energy of a light beam having a small mode size received at the small beam port and propagating in the waveguide core penetrates into the side waveguide cladding, thereby enlarging the small mode size. - View Dependent Claims (15, 16, 17, 18, 19, 20, 23, 24, 91, 92)
-
-
14. An optical mode transformer comprising:
-
a substrate;
a lower waveguide cladding layer disposed on the substrate and having a first refractive index and an upper surface;
a waveguide core disposed on the upper surface of the lower waveguide cladding layer, the waveguide core having a long axis and having a cross section in a plane normal to the long axis, the waveguide core having a second refractive index, the ratio of the second refractive index to the first refractive index being at least about 1.3, the waveguide core further having a first end optically coupled to a small beam port, a second end defining an intermediate beam port, and an upper surface;
side waveguide cladding disposed on the upper surface of the lower waveguide cladding and adjacent to the waveguide core, the side waveguide cladding having a third refractive index, the ratio of the second refractive index to the third refractive index being at least about 1.3, the side waveguide cladding further having an upper surface; and
an upper waveguide cladding disposed on the upper surface of the waveguide core and the upper surface of the side waveguide cladding, said upper waveguide cladding having a fourth refractive index, the ratio of the second refractive index to the fourth refractive index being at least about 1.3;
the optical mode transformer being configured such that;
in a first region along the long axis between the small beam port and a transition point, the waveguide core cross section has a width that is substantially constant and equal to a first width value;
in a second region along the long axis between the transition point and the intermediate beam port, the waveguide core cross section has a width in a dimension parallel to the substrate surface and transverse to the long axis that changes along the long axis from the first width value to a second width value smaller than the first width value, the second width value being smaller than a critical width value, the critical width value being defined as a width value below which a significant portion of the energy of a light beam having a small mode size received at the small beam port and propagating in the waveguide core penetrates into the side waveguide cladding, thereby enlarging the small mode size; and
in a third region along the long axis between the intermediate beam port and a large beam port, the waveguide core cross section has a width that is substantially constant and approximately equal to the second width value. - View Dependent Claims (21, 22)
-
-
25. An optical mode transformer comprising:
-
a substrate;
a lower waveguide cladding layer disposed on the substrate and having a first refractive index, an upper surface and side surfaces;
a waveguide core disposed on the upper surface of the lower waveguide cladding layer, the waveguide core having a long axis, the waveguide core having a second refractive index, the ratio of the second refractive index to the first refractive index being at least about 1.3, the waveguide core further having a first end optically coupled to a small beam port, a second end defining an intermediate beam port, and an upper surface;
side waveguide cladding disposed on the side surfaces of the lower waveguide cladding layer adjacent to both sides of the waveguide core, the side waveguide cladding having a third refractive index, the ratio of the second refractive index to the third refractive index being at least about 1.3, the side waveguide cladding further having an upper surface; and
an upper waveguide cladding layer disposed on the upper surface of the waveguide core and the upper surface of the side waveguide cladding, the upper waveguide cladding having a fourth refractive index, the ratio of the second refractive index to the fourth refractive index being at least about 1.3;
the optical mode transformer being configured such that the waveguide core has a lateral taper wherein a width of the waveguide core in a dimension parallel to the substrate surface and transverse to the long axis increases along the direction of light propagation from a first width value at a first point near the small beam port to a second width value at a second point near the intermediate beam port, the second width value being substantially equal to a desired value that defines a large mode size of a light beam. - View Dependent Claims (29, 30, 31, 32, 35, 36, 93, 94)
-
-
26. An optical mode transformer comprising:
-
a substrate;
a lower waveguide cladding layer disposed on the substrate and having a first refractive index, an upper surface and side surfaces;
a waveguide core disposed on the upper surface of the lower waveguide cladding layer, the waveguide core having a long axis and having a cross section in a plane normal to the long axis, the waveguide core having a second refractive index, the ratio of the second refractive index to the first refractive index being at least about 1.3, the waveguide core further having a first end optically coupled to a small beam port, a second end defining an intermediate beam port, and an upper surface;
side waveguide cladding disposed on the side surfaces of the lower waveguide cladding and adjacent to the waveguide core, the side waveguide cladding having a third refractive index, the ratio of the second refractive index to the third refractive index being at least about 1.3, the side waveguide cladding further having an upper surface; and
an upper waveguide cladding disposed on the upper surface of the waveguide core and the upper surface of the side waveguide cladding, said upper waveguide cladding having a fourth refractive index, the ratio of the second refractive index to the fourth refractive index being at least about 1.3;
the optical mode transformer being configured such that;
in a first region along the direction of light propagation between the small beam port and a transition point, the waveguide core cross section has a width in a dimension parallel to the substrate surface and transverse to the long axis that is substantially constant and equal to a first width value;
in a second region along the direction of light propagation between the transition point and the intermediate beam port, the waveguide core cross section has a width that changes along the long axis from the first width value to a second width value larger than the first width value, the second width value being substantially equal to a desired value that defines a large mode size of a light beam; and
in a third region along the direction of light propagation between the intermediate beam port and a large beam port, the waveguide core cross section has a width that is approximately constant and equal to the second width value. - View Dependent Claims (33, 34)
-
-
27. The optical mode transformer of claims or, wherein the second width value is substantially equal to a mode size of an optical fiber.
-
28. The optical mode transformer of claims or, wherein the width of the waveguide core changes substantially uniformly from the first width value to the second width value.
-
37. An optical waveguide comprising:
-
a substrate having a substrate surface;
a lower waveguide cladding disposed on the substrate surface;
a non-cylindrical waveguide core aligned in axial direction disposed on the lower waveguide cladding;
said waveguide core having a center and an outer border; and
an upper waveguide cladding disposed on the waveguide core, the waveguide core having a refractive index having a value that is graded in the y-coordinate and gradually decreases from a maximum effective refractive index at the center of the core to a minimum effective refractive index at the outer border of said waveguide core, the y-coordinate representing a distance from the substrate surface. - View Dependent Claims (38, 39)
-
-
40. An optical waveguide comprising:
-
a substrate having a substrate surface;
a lower waveguide cladding disposed on the substrate surface;
a non-cylindrical waveguide core aligned in an axial direction disposed on the lower waveguide cladding;
said waveguide core having a center and an outer border;
an upper waveguide cladding disposed on the waveguide core, the waveguide core having a first refractive index distribution that is graded in a first direction normal to the substrate surface and that gradually decreases from a maximum effective refractive index at the center of the core to a first minimum effective refractive index at the outer border of said waveguide core, and wherein said waveguide core has a second refractive index distribution that is graded in a second direction transverse to said first direction perpendicular to said axial direction and that gradually decreases from said maximum effective refractive index at the center of the core to a second minimum effective refractive index at the outer border of said waveguide core.
-
-
41. An optical waveguide comprising:
-
a substrate having a substrate surface;
a lower waveguide cladding disposed on the substrate surface;
a non-cylindrical waveguide core aligned in an axial direction disposed on the lower waveguide cladding;
said waveguide core having a center and an outer border;
an upper waveguide cladding disposed on the waveguide core, the waveguide core having a refractive index having a value that is graded in the y-coordinate and gradually decreases from a maximum effective refractive index at the center of the core to a minimum effective refractive index at the outer border of said waveguide core, the y-coordinate representing a distance from the substrate surface, and wherein said waveguide core has a refractive index that is constant in the x-coordinate, the x-coordinate representing a direction transverse to said y-coordinate and perpendicular to said axial direction.
-
-
42. An optical waveguide comprising:
-
a substrate having a substrate surface;
a lower waveguide cladding disposed on the substrate surface;
a non-cylindrical waveguide core aligned in axial direction disposed on the lower waveguide cladding;
said waveguide core having a center and an outer border; and
an upper waveguide cladding disposed on the waveguide core, the waveguide core having a refractive index having a value that is constant in the y-coordinate, the y-coordinate representing a distance from the substrate surface. - View Dependent Claims (43, 44)
-
-
45. An optical waveguide comprising:
-
a substrate having a substrate surface;
a lower waveguide cladding disposed on the substrate surface;
a non-cylindrical waveguide core aligned in axial direction disposed on the lower waveguide cladding;
said waveguide core having a center and an outer border; and
an upper waveguide cladding disposed on the waveguide core, the waveguide core having a refractive index having a value that is constant in the y-coordinate, the y-coordinate representing a distance from the substrate surface, and wherein said waveguide core has a refractive index that is graded in the x-coordinate and gradually decreases from a maximum effective refractive index at the center of the core to a minimum effective refractive index at the outer border of said waveguide core, the x-coordinate representing a direction transverse to said y-coordinate and perpendicular to said axial direction.
-
-
46. An optical waveguide comprising:
-
a substrate having a substrate surface;
a lower waveguide cladding disposed on the substrate surface;
a non-cylindrical waveguide core aligned in axial direction disposed on the lower waveguide cladding;
said waveguide core having a center and an outer border; and
an upper waveguide cladding disposed on the waveguide core, the waveguide core having a refractive index having a value that is constant in the y-coordinate, the y-coordinate representing a distance from the substrate surface, and wherein said waveguide core has a refractive index that is constant in the x-coordinate, the x-coordinate representing a direction transverse to said y-coordinate and perpendicular to said axial direction.
-
-
47. An optical mode transformer comprising:
-
a substrate having a substrate surface;
a lower waveguide cladding disposed on the substrate surface, the lower waveguide cladding having a refractive index distribution that varies according to a first function of a y-coordinate, the y-coordinate representing a distance from the substrate surface, the first function having a maximum value and a minimum value, the lower waveguide cladding further having an upper surface;
a waveguide core disposed on the upper surface of the lower waveguide cladding, the waveguide core having a core refractive index, the ratio of the core refractive index to the maximum value of the first function being at least about 1.3, the waveguide core further having a first end located substantially at a small beam port, a second end defining an intermediate beam port, and an upper surface; and
an upper waveguide cladding disposed on the upper surface of the waveguide core and on the upper surface of the lower waveguide cladding, the upper waveguide cladding having a refractive index distribution that varies as a second function of a y-coordinate, the second function having a maximum value and a minimum value, the ratio of the core refractive index to the maximum value of the second function being at least about 1.3;
the optical mode transformer being configured such that the waveguide core has a vertical taper along the long axis, the vertical taper being a changing thickness of the waveguide core in a dimension normal to the substrate surface, wherein the thickness decreases along the long axis from a first thickness value at a first point near the small beam port to a second thickness value at a second point near the intermediate beam port, the second thickness value being less than a critical thickness value, the critical thickness value being defined as a thickness value below which a significant portion of the energy of a light beam having a small mode size received at the small beam port and propagating in the waveguide core penetrates into at least one of the upper waveguide cladding layer and the lower waveguide cladding layer, thereby enlarging the small mode size. - View Dependent Claims (48, 49, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65, 66, 67, 68)
-
-
50. An optical mode transformer comprising:
-
a substrate having a substrate surface;
a lower waveguide cladding disposed on the substrate surface, the lower waveguide cladding having a refractive index distribution that varies according to a first function of a y-coordinate, the y-coordinate representing a distance from the substrate surface, the first function having a maximum value and a minimum value, the lower waveguide cladding further having an upper surface;
a waveguide core disposed on the upper surface of the lower waveguide cladding, the waveguide core having a core refractive index, the ratio of the core refractive index to the maximum value of the first function being at least about 1.3, the waveguide core further having a first end located substantially at a small beam port, a second end defining an intermediate beam port, and an upper surface; and
an upper waveguide cladding disposed on the upper surface of the waveguide core and on the upper surface of the lower waveguide cladding, the upper waveguide cladding having a refractive index distribution that varies as a second function of a y-coordinate, the second function having a maximum value and a minimum value, the ratio of the core refractive index to the maximum value of the second function being at least about 1.3;
the optical waveguide being configured such that;
in a first region along the long axis between the small beam port and a transition point, the waveguide core cross section has a thickness in a dimension normal to the substrate surface that is substantially constant and equal to a first thickness value;
in a second region along the long axis between the transition point and the intermediate beam port, the waveguide core cross section has a thickness that changes along the long axis from the first thickness value to a second thickness value smaller than the first thickness value, the second thickness being small enough to cause a small mode size of a small light beam received at the small beam port to propagate into at least one of the upper waveguide cladding layer and the lower waveguide cladding layer, thereby enlarging the small mode size; and
in a third region along the long axis between the intermediate beam port and the large beam port, the waveguide core cross section has a thickness that is substantially constant and approximately equal to the second thickness value. - View Dependent Claims (51, 52, 69)
-
-
70. An optical mode transformer comprising:
-
a substrate having a substrate surface;
a lower waveguide cladding disposed on the substrate surface, the lower waveguide cladding having a vertical refractive index having a vertical value that varies according to first substantially stepwise function of a y-coordinate, the y-coordinate representing a distance from the substrate surface, the first function having a maximum value and a minimum value, and the lower waveguide cladding having a horizontal refractive index having a horizontal value that varies according to first substantially stepwise function of an x-coordinate, the x-coordinate representing a position in a dimension parallel to the substrate surface and transverse to the long axis, the first function having a maximum value and a minimum value, the lower waveguide cladding further having an upper surface;
a waveguide core disposed on the upper surface of the lower waveguide cladding, the waveguide core having a core refractive index, the ratio of the core refractive index to the maximum value of the first function being at least about 1.3, the waveguide core further having a first end located substantially at the small beam port, a second end defining an intermediate beam port, and an upper surface; and
an upper waveguide cladding disposed on the upper surface of the waveguide core and on the upper surface of the lower waveguide cladding, the upper waveguide cladding having a refractive index having a value that varies as a second function of the y-coordinate and of the x-coordinate, the second function having a maximum value and a minimum value, the ratio of the core refractive index to the maximum value of the second function being at least about 1.3;
the optical mode transformer being configured such that the waveguide core has a vertical taper along the long axis, the vertical taper being a changing thickness of the waveguide core in a dimension normal to the substrate surface, wherein the thickness decreases along the long axis from a first thickness value at a first point near the small beam port to a second thickness value at a second point near the intermediate beam port, the second thickness value being less than a critical thickness value, the critical thickness value being defined as a thickness value below which a significant portion of the energy of a light beam having a small mode size received at the small beam port and propagating in the waveguide core penetrates into at least one of the upper waveguide cladding layer and the lower waveguide cladding layer, thereby enlarging the small mode size.
-
-
71. An optical mode transformer comprising:
-
a substrate having a substrate surface;
a lower waveguide cladding disposed on the substrate surface, the lower waveguide cladding having a vertical refractive index distribution that varies according to first substantially stepwise function of a y-coordinate, the y-coordinate representing a distance from the substrate surface, the first function having a maximum value and a minimum value, and the lower waveguide cladding having a horizontal refractive index distribution that varies according to first substantially stepwise function of an x-coordinate, the x-coordinate representing a position in a dimension parallel to the substrate surface and transverse to the long axis, the first function having a maximum value and a minimum value, the lower waveguide cladding further having an upper surface;
a waveguide core disposed on the upper surface of the lower waveguide cladding, the waveguide core having a core refractive index, the ratio of the core refractive index to the maximum value of the first function being at least about 1.3, the waveguide core further having a first end located substantially at a small beam port, a second end defining an intermediate beam port, and an upper surface; and
an upper waveguide cladding disposed on the upper surface of the waveguide core and on the upper surface of the lower waveguide cladding, the upper waveguide cladding having a refractive index distribution that varies as a second function of the y-coordinate and of the x-coordinate, the second function having a maximum value and a minimum value, the ratio of the core refractive index to the maximum value of the second function being at least about 1.3;
the optical mode transformer being configured such that;
in a first region along the long axis between the small beam port and a transition point, the waveguide core cross section has a thickness in a dimension normal to the substrate surface that is substantially constant and equal to a first thickness value;
in a second region along the long axis between the transition point and the intermediate beam port, the waveguide core cross section has a thickness that changes along the long axis from the first thickness value to a second thickness value smaller than the first thickness value, the second thickness being small enough to cause a small mode size of a small light beam received at the small beam port to propagate into at least one of the upper waveguide cladding layer and the lower waveguide cladding layer, thereby enlarging the small mode size; and
in a third region along the long axis between the intermediate beam port and a large beam port, the waveguide core cross section has a thickness that is approximately constant and equal to the second thickness value.
-
-
72. A method of fabricating an optical waveguide having a tapered waveguide core using a silicon-on-insulator wafer having a silicon substrate layer, an insulator layer, and a silicon upper layer, the method comprising:
-
depositing a photoresist layer on the silicon upper layer of the silicon-on-insulator wafer;
applying a mask to the photoresist, the mask having a gray-scale mask pattern that provides an exposure level that varies with position along a length of the mask;
exposing the photoresist and mask to radiation from a radiation source;
performing a selective etching procedure that etches the photoresist and the silicon upper layer and does not substantially etch the insulator, the presence of the photoresist during the selective etching procedure causing a vertically tapered shape to be formed in the silicon upper layer; and
depositing an upper cladding layer over the top and sides of the vertically tapered shape. - View Dependent Claims (73, 74, 75, 76)
-
-
77. A method of fabricating an optical waveguide using a silica-on-silicon wafer having a silicon substrate layer and a silica layer, the optical waveguide having a step refractive index distribution in both a vertical and a lateral dimension, the method comprising:
-
depositing a dielectric waveguiding film on the silica layer;
depositing a photoresist layer of said dielectric waveguiding film;
applying a photomask to the dielectric waveguiding film, the photomask having a stripe defined therein;
exposing the photomask to ultraviolet radiation; and
dry-etching a stripe in the dielectric waveguiding film using a photolithographic process.
-
-
78. A method of fabricating an optical waveguide on a silicon substrate, the optical waveguide having a step refractive index distribution in both a vertical and a lateral dimension, the method comprising the steps of:
-
providing a silica-on-silicon wafer having a silicon substrate layer and a silica layer;
depositing a photosensitive dielectric waveguiding film on the silica layer;
applying a photomask to the photosensitive dielectric waveguiding film, said photomask having a stripe defined therein; and
exposing the photosensitive dielectric waveguiding film to ultraviolet radiation, thereby causing an index of refraction of the waveguiding film to be selectively increased in an area corresponding to the stripe defined in the photomask. - View Dependent Claims (79, 80, 81, 82)
-
-
83. A method of fabricating an optical waveguide on a silicon substrate, the optical waveguide having a graded refractive index distribution in a vertical dimension and a step refractive index distribution in a lateral dimension, the method comprising:
-
providing a silica-on-silicon wafer having a silicon substrate layer and a silica layer;
successively depositing a first plurality of thin layers of dielectric material on the silica layer, wherein each of the first plurality of thin layers of dielectric material has an effective refractive index larger than a refractive index of the preceding layer;
successively depositing a second plurality of thin layers of dielectric material, wherein each of the second plurality of thin layers of dielectric material has an effective refractive index smaller than a refractive index of the preceding layer;
depositing a photoresist layer on said second plurality of thin layers of dielectric material;
applying a photomask to the uppermost layer of dielectric material, the photomask having a stripe defined therein;
exposing the photomask to ultraviolet radiation; and
dry-etching a stripe in the dielectric material using a photolithographic process, thereby forming a waveguide channel. - View Dependent Claims (85)
-
-
84. A method of fabricating an optical waveguide on a silicon substrate, the optical waveguide having a graded refractive index distribution in a vertical dimension and a step refractive index distribution in a lateral dimension, the method comprising:
-
providing a silica-on-silicon wafer having a silicon substrate layer and a silica layer;
successively depositing a first plurality of thin layers of photosensitive dielectric material on the silica layer, wherein each of the first plurality of thin layers of photosensitive dielectric material has an effective refractive index larger than a refractive index of the preceding layer;
successively depositing a second plurality of thin layers of dielectric material, wherein each of the second plurality of thin layers of dielectric material has an effective refractive index smaller than a refractive index of the preceding layer;
applying a photomask to the uppermost layer of photosensitive dielectric waveguiding film, said photomask having a stripe defined therein; and
exposing the layers of photosensitive dielectric waveguiding film to ultraviolet radiation, thereby causing the index of refraction of each of the layers of photosensitive dielectric waveguiding film to be selectively increased in an area corresponding to the stripe defined in the photomask. - View Dependent Claims (86)
-
-
87. A method of fabricating an optical waveguide on a silicon substrate, the optical waveguide having a graded refractive index distribution in a vertical dimension and a graded refractive index distribution in a lateral dimension, the method comprising:
-
providing a silica-on-silicon wafer having a silicon substrate layer and a silica layer;
successively depositing a first plurality of thin layers of photosensitive dielectric material on the silica layer, wherein each of the first plurality of thin layers of photosensitive dielectric material has an effective refractive index larger than a refractive index of the preceding layer;
successively depositing a second plurality of thin layers of dielectric material, wherein each of the second plurality of thin layers of dielectric material has an effective refractive index smaller than a refractive index of the preceding layer;
applying a photomask to the uppermost layer of photosensitive dielectric waveguiding film, said photomask having a grayscale pattern defined therein; and
exposing the layers of photosensitive dielectric waveguiding film to ultraviolet radiation, thereby causing the index of refraction of each of the layers of photosensitive dielectric waveguiding film to be selectively increased in proportion to the grayscale pattern defined in the photomask and producing a graded index of refraction along the lateral dimension of each of the layers of photosensitive dielectric waveguiding film.
-
-
88. A method of fabricating an optical waveguide on a silicon substrate, the optical waveguide having a tapered high-refractive-index waveguide core and a cladding having a graded refractive index distribution in a vertical dimension and a step refractive index distribution in a lateral dimension, the method comprising:
-
providing a silica-on-silicon wafer having a silicon substrate layer and a silica layer;
successively depositing a first plurality of thin layers of photosensitive dielectric material on the silica layer, wherein each of the first plurality of thin layers of photosensitive dielectric material has an effective refractive index larger than a refractive index of the preceding layer;
bonding a silicon layer on the uppermost layer of the first plurality of thin layers of photosensitive dielectric material;
depositing a photoresist layer on the silicon upper layer;
applying a first photomask to the photoresist, the first photomask having a gray-scale mask pattern that provides an exposure level that varies with position along a length of the first photomask;
exposing the photoresist and photomask to radiation from a radiation source;
performing a selective etching procedure that etches the photoresist and the silicon upper layer and does not substantially etch the insulator, the selective etching procedure causing a vertically tapered shape to be formed in the silicon upper layer;
successively depositing a second plurality of thin layers of dielectric material, wherein each of the second plurality of thin layers of dielectric material has an effective refractive index smaller than a refractive index of the preceding layer;
applying a second photomask to the uppermost layer of photosensitive dielectric waveguiding film, said second photomask having a stripe defined therein; and
exposing the layers of photosensitive dielectric waveguiding film to ultraviolet radiation, thereby causing the index of refraction of each of the layers of photosensitive dielectric waveguiding film to be selectively increased in an area corresponding to the stripe defined in the second photomask.
-
Specification