Vehicle air conditioner with flow area adjustment of fluid in heating heat exchanger

• US 20030047300A1
• Filed: 09/10/2002
• Published: 03/13/2003
• Est. Priority Date: 09/12/2001
• Status: Active Grant

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: Akatsuka, Tomonori, Nishikawa, Katsumi, Okumura, Yoshihiko
• Granted Patent: US 6,679,434 B2
• Time in Patent Office: Days
• US Class Current: 165/42
• CPC Class Codes: B60H 1/00028 Constructional lay-out of the devices in the vehicle
• CPC Class Codes: B60H 1/00328 of the liquid-air type
• CPC Class Codes: B60H 2001/00157 without by-pass
• CPC Class Codes: B60H 2001/00171 Valves on heaters for modulated liquid flow
• CPC Class Codes: F28D 2021/0096 for space heating
• CPC Class Codes: F28F 2250/06 Derivation channels, e.g. bypass
• CPC Class Codes: F28F 27/02 for controlling the distribution of heat-exchange media between different channels static flow control means in header boxes F28F9/026; arrangements of guide plates or guide vanes F28F9/22, F28F25/12
• CPC Class Codes: F28F 9/0212 the partitions being separate elements attached to header boxes

Abstract

In a vehicle air conditioner, a flow control member is disposed in an inlet tank of a heating heat exchanger for heating air to be blown into a passenger compartment using a fluid as a heating source. In the heating heat exchanger, a ratio between a first area where the fluid flows, and a second area where the fluid does not flow is changed by controlling an operation position of the flow control member. Thus, a flow ratio between hot air from the first area of the heating heat exchanger and cool air from the second area thereof can be adjusted, so that the temperature of air blown into the passenger compartment can be adjusted.

Claims

1. An air conditioner for a vehicle having a passenger compartment, comprising:

an air conditioning case for defining an air passage through which air flows into the passenger compartment;

a heating heat exchanger, disposed in the air conditioning case, for heating air using a fluid flowing therein as a heating source; and

a flow control member disposed within the heating heat exchanger to divide the heating heat exchanger into a first area where the fluid flows and a second area where the fluid does not flow, wherein;

the flow control member changes a ratio between the first area and the second area.

2. The air conditioner according to claim 1, wherein:

the heating heat exchanger includes a plurality of tubes through which the fluid flows for heating air; and

the flow control member is disposed to change a ratio between a first number of the tubes in which the fluid flows, and a second number of the tubes in which the fluid does not flow.

3. The air conditioner according to claim 2, further comprising

a pressure-loss increasing portion that increases an air pressure loss around a one tube among all the tubes, in which the fluid firstly flows, to be larger than that in the other position of the heating heat exchanger.

4. The air conditioner according to claim 2, wherein:

the heating heat exchanger includes a core portion including all the tubes, through which air flows to perform a heat exchange with the fluid flowing in the tubes; and

among all the tubes, one tube into which the fluid firstly flows is disposed at an outermost side in the core portion.

5. The air conditioner according to claim 3, wherein:

the heating heat exchanger includes a core portion including all the tubes, through which air flows to perform a heat exchange with the fluid flowing in the tubes;

the one tube is disposed at an outermost side in the core portion.

6. The air conditioner according to claim 1, wherein the heating heat exchanger is disposed in the air conditioning case to form a bypass passage in the air conditioning case at least at one side of the heating heat exchanger, such that air flows through the bypass passage while bypassing the heating heat exchanger, the air conditioner further comprising:

a bypass door disposed in the air conditioning case for opening and closing the bypass passage.

7. The air conditioner according to claim 6, wherein:

the heating heat exchanger has a fluid inlet from which the fluid flows into the heating heat exchanger;

the fluid inlet is provided at any one end side of the heating heat exchanger disposed in the air conditioning case, in a vertical direction; and

the bypass passage and the bypass door are provided at the same side as the fluid inlet, relative to the heating heat exchanger, in the vertical direction.

8. The air conditioner according to claim 1, wherein:

the heating heat exchanger is disposed in the air conditioning case to extend vertically; and

the heating heat exchanger has a fluid inlet at a lower end side of the heating heat exchanger, and a fluid outlet at an upper end side of the heating heat exchanger in the vertical direction.

9. The air conditioner according to claim 1, further comprising

a partition member disposed in the air conditioning case to partition the air passage at a downstream air side of the heating heat exchanger into a front passage and a rear passage, wherein:

the flow control member includes a front control part disposed to independently control temperature of air flowing into the front passage, and a second control part disposed to independently control temperature of air flowing into the rear passage.

10. The air conditioner according to claim 1, further comprising

a plurality of ribs, disposed at a downstream air side of the heating heat exchanger in the air conditioning case, for disturbing an air flow from the heating heat exchanger.

11. The air conditioner according to claim 10, wherein each of the ribs is disposed to extend approximately in parallel with a boundary line between the first area and the second area in the heating heat exchanger.

12. The air conditioner according to claim 10, wherein the ribs are disposed to have a predetermined distance between adjacent two, the predetermined distance being equal to or smaller than 60 mm.

13. The air conditioner according to claim 1, further comprising

a guide member, disposed at a downstream air side of the heating heat exchanger in the air conditioning case, for guiding one of air from the first area and air from the second area to a side of the other one.

14. The air conditioner according to claim 1, further comprising:

a partition plate disposed at a downstream air side of the heating heat exchanger in the air conditioning case to define a first passage through which air is blown toward a left side area in the passenger compartment, and a second passage through which air is blown toward a right side area in the passenger compartment; and

a flow ratio changing member disposed to change a flow ratio between an air amount flowing from the heating heat exchanger into the first passage, and an air amount flowing from the heating heat exchanger into the second passage.

15. The air conditioner according to claim 14, wherein:

the first area and the second area are arranged in the heating heat exchanger in a vertical direction; and

the flow ratio changing member is a door rotated in a vehicle right-left direction around a rotation shaft disposed at an approximate center in the vehicle right-left direction of the heating heat exchanger.

16. The air conditioner according to claim 15, wherein the door is disposed at a downstream air side of the heating heat exchanger.

17. The air conditioner according to claim 15, wherein the door is disposed at an upstream air side of the heating heat exchanger.

18. The air conditioner according to claim 15, wherein the door includes a first door member disposed to correspond to the first area of the heating heat exchanger, and a second door member disposed to correspond to the second area of the heating heat exchanger.

19. The air conditioner according to claim 18, further comprising

a single operation mechanism for operating the first door member and the second door member,

wherein the first door member and the second door member are connected to the single operation member to be operatively linked with each other.

20. The air conditioner according to claim 19, wherein the first door member and the second door member are disposed to be rotated reversely in the vehicle right-left direction.

21. The air conditioner according to claim 1, wherein:

the heating heat exchanger includes a core portion having a plurality of tubes through which the fluid flows to heat air, and a tank member for distributing the fluid into and for collecting the fluid from the tubes;

the flow control member is disposed in the tank member to be movable in the tank member so that an inner space of the tank member is partitioned in a tube arrangement direction where the tubes are arranged; and

the flow control member is moved linearly in the tube arrangement direction to change the ratio between the first area and the second area.

22. The air conditioner according to claim 21, wherein the flow control member is linearly moved in the tank member to change a ratio between a first number of the tubes in which the fluid flows, and a second number of the tubes in which the fluid does not flow.

23. The air conditioner according to claim 1, wherein:

the heating heat exchanger includes a core portion having a plurality of tubes through which the fluid flows to heat air, and a tank member for distributing the fluid into and for collecting the fluid from the tubes;

the flow control member is disposed in the tank member to be rotatable around a rotation axis that is parallel to a tube arrangement direction where the tubes are arranged; and

the flow control member is rotated in the tank member to change a ratio between a first number of the tubes in which the fluid flows, and a second number of the tubes in which the fluid does not flow.

24. An air conditioner for a vehicle having a passenger compartment, comprising:

an air conditioning case for defining an air passage through which air flows into the passenger compartment;

a heating heat exchanger, for heating air using a fluid flowing therein as a heating source, disposed in the air conditioning case, the heating heat exchanger including a core portion having a plurality of tubes through which the fluid flows to heat air, and a tank member for distributing the fluid into and for collecting the fluid from the tubes; and

a flow control member disposed in the tank member to be movable in the tank member so that an inner space of the tank member is partitioned into plural spaces in a tube arrangement direction where the tubes are arranged, wherein;

the flow control member is moved linearly in the tube arrangement direction to change a ratio between a first number of the tubes in which the fluid flows, and a second number of the tubes in which the fluid does not flow.

25. The air conditioner according to claim 24, further comprising:

a screw rotation shaft extending in the tank member in the tube arrangement direction, wherein;

the flow control member is fitted with an inner surface of the tank member to form a fitted state which prevents the flow control member from being rotated relative to the tank member, while being slidable on the inner surface of the tank member in the tube arrangement direction;

the flow control member is screw-connected to the screw rotation shaft, to be linearly moved in the tank member by a rotation of the screw rotation shaft while the fitted state is maintained.

26. The air conditioner according to claim 25, wherein:

the tank member has a non-round sectional shape; and

the flow control member has a shape corresponding to the non-round sectional shape of the tank member.

27. The air conditioner according to claim 25, wherein:

the flow control member includes a valve member made of an elastic material, and a valve seat made of a rigidity material for fixing the valve member;

the valve member is disposed to press-contact the inner surface of the tank member;

the valve seat is screw-connected with the screw rotation shaft, and is disposed to be separated from the inner surface of the tank member by a predetermined clearance.

28. The air conditioner according to claim 25, further comprising:

a shaft support member, disposed within the tank member at one end side in the tube arrangement direction, for supporting one end of the screw rotation shaft; and

an operation member, connected to the other end of the screw rotation shaft, for rotating the screw rotation shaft, wherein;

the tank member has an opening at the other end side in the tube arrangement direction, from which the flow control member is inserted into the tank member, and a cap member detachably disposed for closing the opening; and

the other end of the screw rotation shaft penetrates through the cap member from the tank member, to protrude to an outside of the tank member and to be connected with the operation member.

29. The air conditioner according to claim 28, wherein the tank member has a fluid inlet from which the fluid flows into the tank member, at the one end side of the tank member in the tube arrangement direction.

30. The air conditioner according to claim 25, wherein:

the tank member has a fluid inlet from which the fluid flows into the tank member, at one end side of the tank member in the tube arrangement direction;

the tank member has a sectional shape with a sectional opening area between the fluid inlet and one tube among the tubes, most adjacent to the fluid inlet in the tube arrangement direction; and

the sectional opening area of the tank member is provided to be reduced from the one tube toward the fluid inlet in the tube arrangement direction.

31. The air conditioner according to claim 25, wherein the tank member has a fluid inlet from which the fluid flows into the tank member, at one end side of the tank member in the tube arrangement direction, the air conditioner further comprising

a seal member for sealing a screw connection portion between the flow control member and the screw rotation shaft, when the flow control member is moved between the fluid inlet and one tube among the tubes, most adjacent to the fluid inlet in the tube arrangement direction, to close the fluid inlet.

32. The air conditioner according to claim 24, wherein:

the heating heat exchanger includes a support plate for supporting one-side top ends of the tubes;

the tank member is formed into a cylindrical shape, and has plural holes corresponding to the one-side top ends of the tubes, at a side adjacent to the support plate; and

the tank member is attached to the support plate while the one-side top ends of the tubes communicate with an inner space of the tank member through the holes of the tank member.

33. The air conditioner according to claim 32, wherein:

the heating heat exchanger further includes a seal member having plural holes communicating with the one-side top ends of the tubes and the holes of the tank member, respectively; and

the seal member is disposed between the support plate and the tank member.

34. The air conditioner according to claim 32, wherein the support plate has a fastening portion for fastening the tank member.

42. The air conditioner according to claim 24, wherein:

the tank member includes an inlet tank for distributing the fluid into the tubes, and an outlet tank for collecting the fluid from the tubes;

the flow control member is disposed in at least one of the inlet tank and the outlet tank.

35. An air conditioner for a vehicle having a passenger compartment, comprising:

an air conditioning case for defining an air passage through which air flows into the passenger compartment;

a heating heat exchanger, for heating air using a fluid flowing therein as a heating source, disposed in the air conditioning case, the heating heat exchanger including a core portion having a plurality of tubes through which the fluid flows to heat air, and a tank member for distributing the fluid into and for collecting the fluid from the tubes; and

a flow control member disposed in the tank member to be rotatable around a rotation axis that is parallel to a tube arrangement direction where the tubes are arranged, wherein;

the flow control member has a dimension in an axial direction, corresponding to a length of the tubes in the tube arrangement direction; and

the flow control member is rotated in the tank member to change a ratio between a first number of the tubes in which the fluid flows, and a second number of the tubes in which the fluid does not flow.

36. The air conditioner according to claim 35, wherein:

the flow control member has a hollow-shaped portion opened at one end in the axial direction;

the hollow-shaped portion is provided with an outer periphery facing to one-side top ends of the tubes;

the outer periphery of the hollow-shaped portion has a seal surface for closing the one-side top ends of the tubes, and a recess portion for opening the one-side top ends of the tubes; and

the recess portion is provided in the hollow-shaped portion to have a spiral shape from one end toward the other end in the axial direction.

37. The air conditioner according to claim 35, wherein:

the heating heat exchanger further includes a seal member disposed between the seal surface and the one-side top ends of the tubes; and

the seal member is disposed to press-contact the seal surface.

38. The air conditioner according to claim 35, further comprising:

a drive shaft disposed at the other end of the flow control member in the axial direction to protrude to an outside of the tank member; and

an operation member connected to the drive shaft at the outside of the tank member, for driving the drive shaft.

39. The air conditioner according to claim 35, wherein:

the tank member includes an inlet tank for distributing the fluid into the tubes, and an outlet tank for collecting the fluid from the tubes; and

the flow control member is disposed in at least one of the inlet tank and the outlet tank.

40. The air conditioner according to claim 39, wherein the heating heat exchanger is one-way flow type in which the fluid flows through the tubes in one way from the inlet tank to the outlet tank.

41. The air conditioner according to claim 39, wherein:

the inlet tank and the outlet tank are disposed at one end side of the core portion to be arranged adjacently in an air flowing direction;

the heating heat exchanger has a connection tank at the other end side of the core portion, opposite to arrangement positions of the inlet tank and the outlet tank;

the inlet tank and the outlet tank are disposed to communicate with the connection tank through the tubes, such that the fluid from the inlet tank flows into the connection tank through the tubes, and flows from the connection tank into the outlet tank through the tubes after being U-turned in the connection tank; and

the connection tank has therein a plurality of spaces partitioned from each other for each of the tubes arranged in the tube arrangement direction.