Method and device for examining the strain of elongated bodies

• US 20030063270A1
• Filed: 09/12/2002
• Published: 04/03/2003
• Est. Priority Date: 09/18/2001
• Status: Abandoned Application

• Current Assignee: Nv Kema
• Original Assignee: Nv Kema
• Inventors: Hunik, Rudolf
• Application Number:
  US10/241,831
• Publication Number:
  US 20030063270A1
• Time in Patent Office: Days
• US Class Current: 356/32
• CPC Class Codes: F01D 21/003 Arrangements for testing or measuring for measuring vibrations G01H
• CPC Class Codes: F05D 2260/80 Diagnostics
• CPC Class Codes: G01B 11/16 for measuring the deformation in a solid, e.g. optical strain gauge

Abstract

The invention relates to a device and a method for measuring the strain of elongated objects such as turbine blades, and in particular a device for measuring the strain in a strain direction of a body provided with a series of markings which can be optically monitored and extend with a directional component in the strain direction, comprising:

an optical pick-up element;

imaging means for imaging the markings on the optical pick-up element;

fixation means for fixing the optical pick-up element and the imaging means perpendicularly of the strain direction;

a processing element for processing the electrical signals coming from the pick-up element;

a memory for storing the signals coming from the processing element; and

a comparing element for comparing signals coming from the memory with signals coming from the processing element, and deriving from the comparison a signal representing the strain of the body.

It is possible with this device without the blades having to be taken out of the turbine.

Claims

1. Device for measuring the strain in a strain direction of a body provided with a series of markings which can be optically monitored and extend with a directional component in the strain direction, comprising:

an optical pick-up element;

imaging means for imaging the markings on the optical pick-up element;

fixation means for fixing the optical pick-up element and the imaging means perpendicularly of the strain direction;

a processing element for processing the electrical signals coming from the pick-up element;

a memory for storing the signals coming from the processing element; and

a comparing element for comparing signals coming from the memory with signals coming from the processing element, and deriving from the comparison a signal representing the strain of the body;

2. Device as claimed in claim 1, characterized in that the device is dimensioned for measuring the strain of at least one blade of a gas turbine, and that the device is suitable for placing with at least its optical pick-up element into the interior of a gas turbine through an opening created by removing a component from a gas turbine housing.

3. Device as claimed in claim 2, characterized in that the device is suitable for placing with at least its optical pick-up element into the interior of a gas turbine through the opening in the turbine housing created by removing a burner from the gas turbine housing for the purpose of measuring with its optical pick-up element the strain of at least one blade of the first row of runner blades.

4. Device as claimed in claim 2, characterized in that the device is suitable for placing with at least its optical pick-up element into the interior of a gas turbine between rows of guide blades and rows of runner blades through the opening in the turbine housing created by removing a cover from the gas turbine housing, for the purpose of measuring the strain of at least one blade of the first row of runner blades.

5. Device as claimed in any of the claims 1-4, characterized in that the optical pick-up and the processing device are adapted to process markings formed by cooling holes in the blade surface.

6. Device as claimed in claims 1-5, characterized in that the optical pick-up element extends substantially in the strain direction and that the pick-up element is suitable for fixing.

7. Device as claimed in claim 6, characterized in that the optical pick-up element is flat and in addition to extending in the strain direction extends substantially perpendicularly of the turbine shaft and substantially perpendicularly of the strain direction.

8. Device as claimed in claim 6, characterized in that the optical pick-up element is elongate and is suitable for successively picking up the image of rotating runner blades and transferring said image to the processing element, and that the processing element is suitable for deriving the position of the markings on the rotating blades from the signals coming from the pick-up element.

9. Device as claimed in claims 1-5, characterized in that the optical pick-up element and the imaging means are integrated in a pick-up head movable along a linear path extending in the strain direction and placed on a linear displacing element, and that the device comprises a control element for controlling the linear displacing element.

10. Device as claimed in claim 9, characterized in that the pick-up head comprises a linear optical pick-up, the longitudinal direction of which extends substantially transversely of the turbine shaft and substantially transversely of the strain direction.

11. Device as claimed in claim 9, characterized in that the pick-up head comprises an optical pick-up with at least one pick-up cell which is suitable for successively picking up the image of rotating runner blades and transferring said image to the processing element, that the control element is adapted to control the linear displacing element, and that the processing element is suitable to derive the position of the markings on the rotating blades from the signals coming from the pick-up element.

12. Device as claimed in claim 11, characterized in that the optical pick-up is provided with at least a second pickup cell, and that the pick-up cells are placed at a distance in the strain direction, this distance being at least as large as the pitch of the cooling holes.

13. Device as claimed in any of the foregoing claims, characterized in that the processing element is adapted to correct errors caused by misaligned of the linear displacing element in the plane extending transversely of the turbine shaft by correlation with the lateral displacements of the image of the markings transversely of the strain direction.

14. Device as claimed in any of the foregoing claims, characterized in that the processing element is adapted to correct errors caused by misaligned of the linear displacing element in the plane transversely of the strain direction by correlation of the dimensions of the marking perpendicularly of the strain direction.

15. Method for measuring the strain of bodies provided with a series of markings which can be optically monitored and extend in a measuring direction, comprising the following steps of:

placing an optical pick-up element in the vicinity of the body for measuring;

fixing the pick-up element transversely of the measuring direction;

imaging the body on the pick-up element and deriving from the depicted image a signal representing the position of the markings; and

storing the signal;

repeating the first three steps after a period of time, and

comparing the stored signal with the signal coming from the pick-up element, and deriving a value for the strain by means of the comparison.

16. Method as claimed in claim 15, characterized in that the method is applied for measuring the strain of the blades of a gas turbine.

17. Method as claimed in claim 16, characterized in that during imaging on the pick-up element of the markings arranged on a runner blade, the blade wheel on which the runner blades are mounted is rotated.

18. Method as claimed in claim 15 or 16, characterized is that during imaging of the markings arranged on a blade, the pick-up element is moved in the direction parallel to the measuring direction.