Sorting grain during harvesting

• US 20030063276A1
• Filed: 04/10/2002
• Published: 04/03/2003
• Est. Priority Date: 10/03/2001
• Status: Active Grant

• Current Assignee: FOSS Analytical A/S
• Original Assignee: Foss Tecator AB
• Inventors: Sjodin, Robert
• Granted Patent: US 6,791,683 B2
• Time in Patent Office: Days
• US Class Current: 356/326
• CPC Class Codes: A01D 41/1277 for measuring grain quality
• CPC Class Codes: G01N 2001/021 Correlating sampling sites with geographical information, e.g. GPS
• CPC Class Codes: G01N 21/3563 for analysing solids; Preparation of samples therefor
• CPC Class Codes: G01N 21/359 using near infrared light

Abstract

A method for segregating qualities of an agricultural product during processing of the product comprises the step of setting a desired range of a measurement value (2). The measurement value represents a property of the product and defines a first quality of the product for which the measurement value is inside the range and a second quality of the product for which the measurement value is outside the range. The method further comprises the step of analyzing (4) the quality of the product that is being processed. The step of analyzing comprises the steps of continuously extracting samples of the product (4a), irradiating each sample by electromagnetic radiation (4d), spatially separating electromagnetic radiation of different wavelengths (4e), and detecting electromagnetic radiation emitted from the sample (4f). The step of detecting produces intensity signals indicative of detected electromagnetic radiation of different wavelengths. The step of analyzing further comprises the steps of determining a sample value of said property of the product from the intensity signals, and determining a measurement value (4g) from at least one sample value. The method further comprises the step of separating the product of said first quality from the product of said second quality on the combine.

Claims

1. A method for segregating qualities of an agricultural product during processing of the product, said method comprising the steps of:

setting a desired range of a measurement value, which represents a property of the product and defines a first quality of the product for which the measurement value is inside the range and a second quality of the product for which the measurement value is outside the range,

analyzing the quality of the product that is being processed, said step of analyzing comprising the steps of

continuously extracting samples of the product,

irradiating each sample by electromagnetic radiation,

spatially separating electromagnetic radiation of different wavelengths,

detecting electromagnetic radiation emitted from the sample, said step of detecting producing intensity signals indicative of detected electromagnetic radiation of different wavelengths,

determining a sample value of said property of the product from the intensity signals, and

determining a measurement value from at least one sample value, and

separating the product of said first quality from the product of said second quality.

2. The method according to claim 1, wherein the measurement value is an integrated value of several successively determined sample values.

3. The method according to claim 1, wherein only the latest sample value is considered for determining the measurement value.

4. The method according to claim 1, further comprising the step of returning the product sample to normal processing of the product after the analysis.

5. The method according to claim 1, further comprising the step of holding the product sample fixated during the steps of irradiating and detecting.

6. The method according to claim 5, further comprising the step of compressing the product sample during the steps of irradiating and detecting.

7. The method according to claim 1, wherein the step of detecting comprises detecting electromagnetic radiation that has been transmitted through the sample.

8. The method according to claim 1, wherein wavelengths of the radiated electromagnetic radiation are in the near infrared range.

9. The method according to claim 1, wherein the product is being harvested by means of a combine and the steps of analyzing and separating are performed on the combine.

10. The method according to claim 9, further comprising the step of passing the harvested product into a container on the combine.

11. The method according to claim 10, further comprising the step of emptying the container when the determined measurement value is of a different quality from the harvested product in the container.

12. The method according to claim 9, wherein the step of extracting a sample comprises extracting a product sample from a product elevator on the combine.

13. A measuring instrument for use in the method according to any one of the preceding claims, said measuring instrument comprising

a radiation source for irradiating a sample with electromagnetic radiation,

a wavelength separator for spatially separating the electromagnetic radiation of different wavelengths,

a detector for detecting electromagnetic radiation emitted from the sample, said detector producing intensity signals indicative of detected electromagnetic radiation of different wavelengths, and

an analyzer for analyzing the intensity signals and determining the value of at least one property of the product.

14. A method for analyzing the quality of an agricultural product during processing of the product, said method comprising the steps of:

extracting a sample of the product,

feeding the sample to a measurement position,

compressing the sample in the measurement position,

irradiating the sample by electromagnetic radiation,

spatially separating electromagnetic radiation of different wavelengths,

detecting electromagnetic radiation emitted from the sample, said step of detecting producing intensity signals indicative of detected electromagnetic radiation of different wavelengths, and

determining a measurement value from the intensity signals, which value represents a property of the product.

15. A measuring instrument for analyzing the quality of an agricultural product, said measuring instrument being arranged on an implement for treatment of the product, thus enabling analysis of the product during the treatment of the product in the implement, said measuring instrument comprising

a measurement unit for measuring at least one property of the product, said measurement unit comprising

a sample holder, which is arranged to hold a product sample fixated during analysis,

a radiation source, which is arranged to irradiate a product sample in the sample holder with electromagnetic radiation,

a wavelength separator for spatially separating electromagnetic radiation of different wavelengths,

a detector for detecting electromagnetic radiation that has been transmitted through a product sample in the sample holder, said detector producing intensity signals indicative of detected electromagnetic radiation of different wavelengths, and

an analyzer for analyzing the intensity signals and determining a value of the at least one property of the product, and

a sample feeding unit, which is arranged to feed a product sample from a process on the implement to the sample holder in the measurement unit.

16. The measuring instrument according to claim 15, wherein the measurement unit is detachably connectable to the implement for treatment of the product.

17. The measuring instrument according to claim 15, further comprising an indicator, which indicates when a measured property of the product is outside a range.

18. The measuring instrument according to claim 17, wherein the range is adjustable.

19. The measuring instrument according to claim 15, wherein the implement for treatment of the product is a combine.

20. The measuring instrument according to claim 15, wherein the electromagnetic radiation is transmitted an adjustable distance in the product sample between the radiation source and the detector.

21. The measuring instrument according to claim 15, wherein the sample holder comprises a shaft, which provides a cavity for containing the product sample during analysis.

22. The measuring instrument according to claim 21, wherein the sample holder comprises an inlet for feeding a product sample from the sample feeding unit to the shaft and an outlet for returning the product sample to the sample feeding unit.

23. The measuring instrument according to claim 22, wherein the sample holder further comprises shutters for controlling the feed of product samples to and from the shaft.

24. The measuring instrument according to claim 21, wherein a distance between the walls of the shaft is adjustable.

25. The measuring instrument according to claim 21, wherein the radiation source is moveable relative to the detector in a direction of propagation of the irradiated electromagnetic radiation.

26. The measuring instrument according to claim 22, wherein the shaft is moveable from a first position for receiving a product sample from the inlet to a second position for irradiation of the product sample and further moveable to a third position for returning the product sample to the outlet.

27. The measuring instrument according to claim 26, wherein the walls of the shaft are constructed of a transparent material for letting the electromagnetic radiation through to the product sample.

28. The measuring instrument according to claim 26, wherein the cavity is smaller in the second position than in the first position.

29. The measuring instrument according to claim 26, wherein the shaft is transversely moveable relative to the inlet and the outlet.

30. The measuring instrument according to claim 26, wherein the shaft is rotatingly moveable.

31. The measuring instrument according to claim 30, wherein a radius of a wall surrounding the rotating shaft decreases from the first position to the second position.

32. The measuring instrument according to claim 30, wherein the shaft comprises a wheel with at least two paddles that extend radially from a rotational axis of the shaft movement, said paddles forming a sector between them, which sector constitutes a cavity for holding a product sample and guiding the product sample along the shaft movement.

33. The measuring instrument according to claim 32, wherein the sector is essentially cone-shaped.

34. The measuring instrument according to claim 33, wherein the radiation source and the detector are radially moveable relative to the rotational axis.

35. The measuring instrument according to claim 32, wherein the wheel comprises permanent cells having different thicknesses.

36. The measuring instrument according to claim 32, wherein the wheel comprises several sectors for holding product samples.

37. The measuring instrument according to claim 36, wherein the wheel is rotatable in a first direction for analysis of the product sample and in a second, opposite direction for recording a reference spectrum on an empty sector.

38. The measuring instrument according to claim 30, wherein the shaft is rotatingly moveable around a rotational axis that is perpendicular to the inlet and the outlet.

39. The measuring instrument according to claim 30, wherein the shaft is rotatingly moveable around a rotational axis that is parallel to the inlet and the outlet.

40. A measuring instrument for segregating qualities of an agricultural product during harvesting of the product, said instrument being arranged on a combine for harvesting the product, said instrument comprising:

a measurement unit, which comprises

a radiation source for irradiating a product sample by electromagnetic radiation,

a wavelength separator for spatially separating electromagnetic radiation of different wavelengths, and

a detector for detecting electromagnetic radiation emitted from the product sample, said detector producing intensity signals indicative of detected electromagnetic radiation of different wavelengths,

a sample feeding unit for extracting a sample of the product from the combine and feeding the product sample to the measurement unit, and

an analyzer for determining a value of a property of the product sample based on the intensity signals, values of said property within a range representing a first quality and values of said property outside said range representing a second quality, said analyzer being arranged to indicate a change in quality of the product that is being harvested, whereby the product of said first quality is separable from the product of said second quality.