Preparation of rigid polyurethane foams having retarded reactivity

• US 20030065045A1
• Filed: 09/12/2002
• Published: 04/03/2003
• Est. Priority Date: 09/14/2001
• Status: Abandoned Application

• Current Assignee: BASF AG (BASF SE)
• Original Assignee: BASF AG (BASF SE)
• Inventors: Falke, Peter, Seifert, Holger, Knorr, Gottfried
• Application Number:
  US10/242,741
• Publication Number:
  US 20030065045A1
• Time in Patent Office: Days
• US Class Current: 521/155
• CPC Class Codes: C08G 18/482 Mixtures of polyethers containing at least one polyether containing nitrogen
• CPC Class Codes: C08G 2110/0025 rigid
• CPC Class Codes: C08G 2110/005 < 50kg/m3

Abstract

Rigid polyurethane foams having a retarded reactivity are prepared by reacting organic and/or modified organic polyisocyanates (a) with a polyol mixture (b) and, if required, further compounds (c) having hydrogen atoms reactive toward isocyanates, in the presence of water (d), catalysts (e), flameproofing agents (f), blowing agents (g) and, if required, further assistants and additives (h), by a process in which the polyol mixture (b) consists of

b1) at least one difunctional to octafunctional polyetherol based on ethylene oxide and, if required, propylene oxide and/or butylene oxide, the ethylene oxide content being more than 30% by weight, based on the total amount of alkylene oxide used, and having an OH number of from 200 to 1 300 mg KOH/g and

b2) at least one polyetherol based on propylene oxide and/or butylene oxide and, if required, ethylene oxide, having an OH number of from 100 to 1 000 mg KOH/g, the ethylene oxide content being not more than 30% by weight.

The resulting rigid polyurethane foams themselves having retarded reactivity are used as insulating, construction and packaging material.

Claims

1. A process for the preparation of rigid polyurethane foams having retarded reactivity by reacting organic and/or modified organic polyisocyanates (a) with a polyol mixture (b) and, if required, further compounds (c) having hydrogen atoms reactive toward isocyanates, in the presence of water (d), catalysts (e), flameproofing agents (f), blowing agents (g) and, if required, further assistants and additives (h), wherein the polyol mixture (b) consists of

b1) at least one difunctional to octafunctional polyetherol based on ethylene oxide and, if required, propylene oxide and/or butylene oxide, the ethylene oxide content being more than 30% by weight, based on the total amount of alkylene oxide used, and having an OH number of from 200 to 1 300 mg KOH/g and

b2) at least one polyetherol based on propylene oxide and/or butylene oxide and, if required, ethylene oxide, having an OH number of from 100 to 1 000 mg KOH/g, the ethylene oxide content being not more than 30% by weight.

2. A process as claimed in claim 1, wherein the polyetherol (b1) has an ethylene oxide content of more than 60% by weight, based on the total amount of alkylene oxide used.

3. A process as claimed in claim 1, wherein the polyetherol (b1) contains more than 30% of primary OH groups.

4. A process as claimed in claim 1, wherein the polyetherol (b1) is used in amounts of more than 30, preferably more than 60, % by weight, based on the total weight of the components (b) to (h).

5. A process as claimed in claim 1, wherein the polyol (b1) is used in amounts of at least 50% by weight, based on the total weight of the component (b).

6. A process as claimed in claim 1, wherein mixtures of cyclopentanes and/or aliphatic hydrocarbons and/or fluorohydrocarbons are used as blowing agents.

7. A process as claimed in claim 1, wherein the polyol component, comprising at least parts of the components (b) to (h), forms an emulsion.

8. A process as claimed in claim 1, wherein the organic and/or modified organic polyisocyanates (a) used are tolylene diisocyanate, mixtures of diphenylmethane diisocyanate isomers, mixtures of diphenylmethane diisocyanate and polyphenylpolymethyl polyisocyanate or tolylene diisocyanate with diphenylmethane diisocyanate and in particular polyphenylpolymethyl polyisocyanate.

9. A process as claimed in claim 1, wherein the organic and/or modified organic polyisocyanates (a) used are NCO-containing prepolymers formed by reacting isocyanates with the polyetherols (b) and, if required, compounds of the components (c) and/or (d).

10. A rigid polyurethane foam having retarded reactivity, which can be prepared as claimed in claim 1.

11. The use of a rigid polyurethane foam as claimed in claim 10 as insulating, construction and packaging material.