Method and apparatus for laser machining using a laser beam

• US 20030066822A1
• Filed: 09/10/2002
• Published: 04/10/2003
• Est. Priority Date: 09/10/2001
• Status: Active Grant

• Current Assignee: LPKF Laser & Electronics AG
• Original Assignee: LPKF Laser & Electronics AG
• Inventors: Kusnezow, Gennadij
• Granted Patent: US 6,627,845 B2
• Time in Patent Office: Days
• US Class Current: 219/121.73
• CPC Class Codes: B23K 26/0604 by a combination of beams
• CPC Class Codes: B23K 26/0613 having a common axis B23K26/0619 takes precedence
• CPC Class Codes: B23K 26/067 Dividing the beam into multiple beams, e.g. multifocusing
• CPC Class Codes: B23K 26/073 Shaping the laser spot

Abstract

A method for laser machining and an apparatus (1) for performing the inventive method to equalize spot areas (2) of a laser beam (3), which are dissimilar in the direction of their main axes (X, Y). For this purpose, a second laser beam (4) is decoupled from the initially common laser beam (3) by a splitting element (8) and through reflection from a reflector (7) is coupled into the optical axis (9) by a combining element (8). Due to the inclined arrangement of the reflector (7), so that a line (N) normal to its surface forms an angle of 0 to 90° with the main axes (X, Y), the spot area (10) of the second laser beam (4) is rotated relative to the first spot area (2) such that as a result of the superimposition, the total area of the superimposed spot areas (2, 10) will be symmetrical about a given point. As a result, machining using the laser beams (3,4) forming the spot areas (2, 10) is independent of the direction of advancement of the laser machining device.

Claims

1. A method for laser machining by directing a laser beam against a workpiece to form a laser spot area, wherein an initial laser spot area formed by the laser which deviates from an ideal shape symmetrical about a point, is corrected;

said method comprising superimposing a second laser spot area on the initial laser spot area, wherein said second laser spot area is rotated about its optical axis relative to the initial laser spot area by splitting the laser beam into first and second laser beams that form the initial and second spot areas, respectively;

reflecting the second laser beam from a reflector which is inclined relative to main axes (X, Y) of the initial laser beam and which has a reflecting surface oriented such that a line normal to said surface forms an angle between 0 and 90°

with the main axes (X, Y) of the laser beam; and

thereafter recombining the second laser beam with the initial laser beam to form a common laser beam of corrected shape.

2. A method according to claim 1, wherein the second laser beam is split from the initial laser beam in a direction which diverges from planes of the main axes (X, Y) of the initial spot area in such a way that the second spot area is rotated about the optical axis of the initial laser beam by 90°

relative to the initial spot area.

3. An apparatus for use in laser machining to correct a spot area of an initial laser beam that deviates from an ideal shape symmetrical about a point, said apparatus comprising a reflector which is inclined relative to main axes (X, Y) of the initial laser beam and which has a surface such that a line normal to said surface forms an angle between 0 to 90°

with said main axes;

a beam splitter for splitting off a second laser beam from the initial laser beam and directing the second laser beam toward said reflector, whereby said second laser beam is rotated relative to the optical axis of the initial laser beam; and

a combining element for recombining the rotated second laser beam with the initial laser beam to produce a common laser beam which forms a corrected laser spot area.

4. An apparatus according to claim 3, wherein the reflector is a highly reflective plane mirror.

5. An apparatus according to claim 3, wherein said line normal to the reflector surface forms a 45°

angle with said main axes (X, Y).

6. An apparatus according to claim 3, wherein the beam splitter or the combining element is equipped with a polarizer.

7. An apparatus according to claim 6, wherein both the beam splitter and the combining element are equipped with polarizers.

8. An apparatus according to claim 3, wherein the apparatus can be rotated about the optical axis of the common laser beam.

9. An apparatus according to claim 3, further comprising a delay plate arranged in the beam path in front of the beam splitter.