Colored articles and compositions and methods for their fabrication
First Claim
1. A composite article comprising a first composition and a second composition, the first composition comprising a solid first matrix component having a non-liquid particle scattering colorant dispersed therein, and a second composition comprising a solid second matrix component having an electronic transition colorant, dye or pigment dispersed therein;
- the first composition being either disposed on and substantially exterior to the second composition on at least one side of the article or the first and second compositions are substantially mutually interpenetrating;
wherein there exists at least one incident visible light wavelength and one incident light angle such that the first composition absorbs less than about 90% of the light incident on the article;
wherein the absorption coefficient of the first composition is less than about 50% of that of the second composition at a wavelength in the visible region of the spectrum;
wherein the highest absorption peak of the particle scattering colorant does not fall in the visible region of the spectrum; and
wherein either (a) the particle scattering colorant has a refractive index that matches that of the first matrix component at a wavelength in the visible and has an average particle size of less than about 2000 microns or (b) the average refractive index of the particle scattering colorant differs from that of the first matrix component by at least about 5% in the visible wavelength range, the average particle size of the particle scattering colorant in the smallest dimension is less than about 2 microns, and the particle scattering colorant, when dispersed in a colorless, isotropic liquid having a substantially different refractive index, is characterized at visible wavelengths as having an effective maximum absorbance that is at least about 2 times the effective minimum absorbance.
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Abstract
This invention provides improved methods and compositions for achieving material coloration using particle scattering. These coloration effects can be designed to be either highly stable or dependent upon the switching effects of either temperature, integrated thermal exposure, moisture absorption, or exposure to actinic radiation. Articles employing materials with these coloration effects are described. Composition comprise a solid, light-transmitting matrix component having a non-liquid particle scattering colorant dispersed. Articles are produced wherein another solid second matrix component has an electronic transition colorant dispersed therein and the first and second compositions are disposed on one another and optionally interpenetrate each other. Colored articles are produced in the form of fibers, films and molded articles.
86 Citations
116 Claims
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1. A composite article comprising a first composition and a second composition, the first composition comprising a solid first matrix component having a non-liquid particle scattering colorant dispersed therein, and a second composition comprising a solid second matrix component having an electronic transition colorant, dye or pigment dispersed therein;
- the first composition being either disposed on and substantially exterior to the second composition on at least one side of the article or the first and second compositions are substantially mutually interpenetrating;
wherein there exists at least one incident visible light wavelength and one incident light angle such that the first composition absorbs less than about 90% of the light incident on the article;
wherein the absorption coefficient of the first composition is less than about 50% of that of the second composition at a wavelength in the visible region of the spectrum;
wherein the highest absorption peak of the particle scattering colorant does not fall in the visible region of the spectrum; and
wherein either (a) the particle scattering colorant has a refractive index that matches that of the first matrix component at a wavelength in the visible and has an average particle size of less than about 2000 microns or (b) the average refractive index of the particle scattering colorant differs from that of the first matrix component by at least about 5% in the visible wavelength range, the average particle size of the particle scattering colorant in the smallest dimension is less than about 2 microns, and the particle scattering colorant, when dispersed in a colorless, isotropic liquid having a substantially different refractive index, is characterized at visible wavelengths as having an effective maximum absorbance that is at least about 2 times the effective minimum absorbance. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 26, 27, 28, 29, 30, 31, 32, 33, 34, 38, 39, 40, 41, 42, 43, 68)
- the first composition being either disposed on and substantially exterior to the second composition on at least one side of the article or the first and second compositions are substantially mutually interpenetrating;
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23. A fiber comprising a polymer matrix component in which particle scattering colorant particles are dispersed, wherein said particle scattering colorant comprises a semiconductor, metallic conductor, metal oxide or metal salt;
- the particle scattering colorant has an average diameter in the smallest dimension of less than about 2 microns;
the polymer matrix component is substantially non-absorbing in the visible region of the spectrum; and
the particle scattering colorant has a minimum in the transmitted light intensity ratio in the 380 to 750 nm range that is shifted at least by 10 nm compared with that obtained for the same semiconductor or metallic conductor having an average particle size above about 20 microns. - View Dependent Claims (24, 25)
- the particle scattering colorant has an average diameter in the smallest dimension of less than about 2 microns;
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35. A fiber composite comprising a polymer matrix having dispersed therein particles of one or materials selected from the group consisting of VO2, V2O3, NiS, NbO2, FeSi2, Fe3O4, NbO2, Ti2O3, Ti4O7, Ti5O9, and V1−
- xMxO2, wherein M is W, Mo, Ta or Nb and x is less than about 0.1.
- 36. A composite article in fiber form comprising a polymer matrix having dispersed therein particles selected from the group consisting of ferroelectric, antiferroelectric and photoferroelectric particles.
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44. A composition comprising at least two particle scattering colorants dispersed in a polymer matrix, wherein the particle scattering colorants are substantially non-absorbing in the visible spectral range;
- the average refractive index of the particle scattering colorants differ by at least 10% at a wavelength in the visible range;
the relative volume ratio of the less concentrated of the particle scattering colorants to the more concentrated of the particle scattering colorants exceeds about 1/8, and the polymer matrix does not comprise an electronic transition colorant, a dye or a pigment. - View Dependent Claims (45)
- the average refractive index of the particle scattering colorants differ by at least 10% at a wavelength in the visible range;
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46. The process of forming a composition which comprises ultrasonically irradiating either (a) a fluid monomer composite of either a particle scattering colorant or a precursor thereof in mixture with the monomer during polymerization of the monomer or (b) a polymer in a molten state and either a particle scattering colorant or a precursor thereof in mixture with the molten polymer.
- 47. A polymer composition comprising in admixture, a polymer matrix, at least one particle scattering colorant, and at least one electronic transition colorant, dye or pigment wherein (a) either the refractive index difference between the polymer matrix and the particle scattering colorant or the absorption spectra of the electronic transition colorant, dye or pigment undergoes substantial change as a result of one or more of a temperature change, humidity change, an electric field change, pressure change, exposure to a chemical agent, integrated thermal exposure, or exposure to either light or actinic radiation and (b) states exist in which either the average refractive index of the particle scattering colorant and the polymer matrix differ by at least 5% in the entire visible spectral region or the refractive index of the particle scattering colorant and the polymer matrix are matched at a wavelength in the visible spectra region.
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51. A polymer composition comprising a particle scattering colorant and an electronic transition colorant, a dye, a pigment or a matrix polymer that displays electronic transition coloration, wherein dichroism in the visible range results from either preferential orientation of the electronic transition colorant, the dye, the pigment or the matrix polymer.
- 52. A polymer composition either comprising a particle scattering colorant in a piezoelectric polymer matrix or comprising a piezoelectric particle scattering colorant in a fiber shaped polymer matrix, wherein neither the polymer matrix nor the particle scattering colorant significantly absorb in the visible range.
- 57. An article in the form of a film, fiber, or molded part comprising a particle scattering colorant dispersed in a polymer matrix, wherein the average particle size of the particle scattering colorant in its smallest dimension is less than about 2 microns and wherein either (a) the particle scattering colorant has a coating thereon and the refractive index of the coating differs from that of the polymer matrix by at least 10% at all wavelengths in the visible region of the spectrum or (b) the particle scattering colorant is comprised of a series of layers that differ in refractive indices between adjacent layers by at least 5%.
- 60. An article comprising a polymer having a particle scattering colorant dispersed therein, wherein said article comprises an anti-reflection coating.
- 62. A hollow polymeric fiber comprising a particle scattering colorant wherein either (a) the particle scattering colorant is disposed inside a hollow cavity of the fiber or (b) the particle scattering colorant is dispersed in a polymer matrix that is a sheath of the hollow polymeric fiber and either an internal surface or the internal hollow cavity of the hollow fiber is colored with a material that significantly absorbs light in the visible region of the spectrum.
- 69. The process of applying a deposition of a particle scattering colorant to an article which comprises xerographically depositing, plasma depositing, or powder depositing onto a substrate, a particle scattering colorant which does not substantially absorb in the visible region, wherein such process does not also simultaneously apply an electronic transition colorant, a dye or a pigment to the substrate.
- 72. An article comprising a particle scattering colorant inhomogeneously distributed in a polymer matrix, and an optional electronic transition colorant, dye or pigment wherein the inhomogeneous distribution of such particle scattering colorant is such that either (a) the predominant color variations are less frequent than every 200 microns or (b) optical properties are periodically varied on a dimensional scale comparable with the wavelengths of visible light.
- 74. A method of decreasing the coloration of an article comprising a polymer matrix and a particle scattering colorant dispersed therein, the process comprising subjecting the article to irradiation, thermal heating, a chemical agent, or a mechanical deformation under conditions sufficient to alter scattering due to particle size.
- 76. A polymer composite comprising particles of a particle scattering colorant that is an aggregate of single primary particles having substantially uniform sizes in at least m dimensions, wherein (a) m is either two or three, (b) the primary particles form an array having translational periodicity in from one to m dimensions only within the particle scattering colorant, (c) the space between primary particles within the particle scattering colorant is a gas, a liquid, a solid, or a combination thereof, (d) the particle scattering colorants are dispersed in a matrix polymer, and (e) the volume fraction of these particle scattering colorants is less that about 75% of the total volume of the matrix polymer and particle scattering colorant.
- 81. A fiber or flexible film article containing an inorganic particle scattering colorant in a host polymer matrix, wherein both the particle scattering colorant and the polymer matrix have substantially isotropic optical properties, there exists a wavelength in the visible where the refractive index of the particle scattering colorant and the polymer matrix are matched, the average particle size of the particle scattering colorant is less than 2000 microns, and the refractive index difference between the polymer matrix and the particle scattering colorant significantly depends upon wavelength in the visible spectral range.
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84. An article comprising an organic polymer matrix component in which are dispersed a particle scattering colorant and an electronic transition colorant or a pigment, wherein α
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eVe for the electronic transition colorant or pigment and α
sVs for the particle scattering colorant differ by less than a factor of ten at a wavelength in the visible range and wherein either (a) the average refractive index of the particle scattering colorant differs from that of the said polymer matrix component by at least 5% in the visible wavelength range, the average particle size of the particle scattering colorant in the smallest dimension is less than about 2 microns, and the particle scattering colorant, when dispersed in a colorless, isotropic liquid having a substantially different refractive index, is characterized at visible wavelengths as having an effective maximum absorbance that is at least about 2 times the effective minimum absorbance or (b) the particle scattering colorant is either a colloidal semiconductor or metallic conductor whose minimum in transmitted light intensity ratio due to absorption is shifted at least by about 10 nm compared with that obtained for the same semiconductor or metallic conductor having an average particle size above about 20 microns and wherein α
e is the absorption coefficient for the electronic transition colorant or pigment;
α
s is the effective absorption coefficient for the particle scattering colorant; and
Vs and Ve are respectively the volume fraction of the total volume of polymer matrix component, particle scattering colorant, and electronic transition colorant or pigment that is the particle scattering colorant and the volume fraction of the total volume of polymer matrix component, particle scattering colorant, and electronic transition colorant or pigment that is the electronic transition colorant or pigment. - View Dependent Claims (85, 86, 87, 88)
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eVe for the electronic transition colorant or pigment and α
- 89. A process for producing a colored article comprising combining a colloidal particle scattering colorant with either a monomer or mixture of monomers and thereafter polymerizing the monomer or mixture of monomers by the application of sufficient heat or polymerizing irradiation in a three-dimensional shaped cavity to provide a colored shaped polymer article.
- 93. A process for the manufacture of colored polymer fibers comprising forming a dispersion of a particle scattering colorant having an average particle size of less than 0.2 microns with a polymer matrix in the gel state and then subjecting the dispersion to fiber spinning and fluid extraction processes resulting in solidification of the polymer matrix in fiber form, wherein the particle scattering colorant has a refractive index that is at least 10% different from that of the solidified polymer matrix at a wavelength in the visible region.
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97. A polymer film article comprising an optically isotropic polymer matrix and optically anisotropic plate-like particles of a particle scattering colorant wherein (a) the plate-like particles are preferentially oriented with particle plate planes parallel to the film surface, (b) the optic axis of the particle scattering colorant particles is normal to the particle plate plane, and (c) the ordinary refractive index of the particle scattering colorant is substantially matched with that of the polymer matrix at a wavelength in the visible region.
- 98. A polymer article comprising a polymer matrix material in which a particle scattering colorant is dispersed, wherein the refractive index of the particle scattering colorant and the refractive index of the polymer matrix material change in opposite directions for a given light polarization direction and wherein such changes result from a change in electric field, temperature, pressure, time-temperature exposure, humidity, or exposure to a chemical agent.
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100. A polymer article comprising a particle scattering colorant dispersed in a solid polymer matrix, wherein a color change of said article is produced by a change in the difference in the refractive index of the particle scattering colorant and the matrix upon exposure to visible, ultraviolet, or infrared radiation.
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101. A process for monitoring the setting of a resin comprising dispersing a particle scattering colorant in the resin, subjecting the resin to conditions sufficient to cause the resin to set, and monitoring a change in coloration during resin setting.
- 102. A process for the manufacture of a shaped three-dimensional polymer article comprising assembling a series of layers, wherein said layers comprise a particle scattering colorant dispersed in a polymer matrix component and wherein either (a) the particle scattering colorant has a refractive index that matches that of the said polymer matrix component over a limited wavelength range in the visible region and the particle scattering colorant has an average particle size of less than about 2000 microns, (b) the average refractive index of the particle scattering colorant differs from that of the said polymer matrix component by at least 5% in the visible wavelength range, the average particle size of the particle scattering colorant in the smallest dimension is less than about 2 microns, and the particle scattering colorant, when dispersed in a colorless, isotropic liquid having a substantially different refractive index, is characterized at visible wavelengths as having an effective maximum absorbance that is at least about 2 times the effective minimum absorbance, or (c) the particle scattering colorant is a colloidal particle of either a semiconductor or a metal that has an average diameter of less than about 40 nm.
- 107. A process for producing a colored article comprising combining a metal salt with a monomer or polymer that is capable of being oxidized followed by thermal reaction to produce a colloidal particle scattering colorant within a polymer matrix.
- 111. A process for producing a colloidal particle scattering colorant comprising combining a reducible metal salt with a monomer or polymer.
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116. A process for producing colloidal particle scattering colorants comprising combining a reducible metal salt with a reducing agent and a polymer followed by a thermal reaction.
Specification