Use of aqueous polyurethane dispersions in formulations for crack sealing coating systems

• US 20030088045A1
• Filed: 07/25/2002
• Published: 05/08/2003
• Est. Priority Date: 02/15/2000
• Status: Abandoned Application

• Current Assignee: Construction Research & Technology GmbH (BASF SE)
• Original Assignee: Construction Research & Technology GmbH (BASF SE)
• Inventors: Steidl, Norbert, Haberle, Hans, Maier, Alois, Temme, Werner, Bergs, Ralph
• Application Number:
  US10/201,947
• Publication Number:
  US 20030088045A1
• Time in Patent Office: Days
• US Class Current: 528/44
• CPC Class Codes: C04B 14/06 Quartz; Sand
• CPC Class Codes: C04B 2111/00482 Coating or impregnation materials
• CPC Class Codes: C04B 2111/00586 Roofing materials
• CPC Class Codes: C04B 24/282 Polyurethanes; Polyisocyanates
• CPC Class Codes: C04B 26/16 Polyurethanes
• CPC Class Codes: C04B 41/4884 Polyurethanes; Polyisocyanates
• CPC Class Codes: C08G 18/0823 containing carboxylate salt groups or groups forming them
• CPC Class Codes: C08G 18/44 Polycarbonates
• CPC Class Codes: C08G 18/6692 with compounds of group C08G18/34
• CPC Class Codes: C08G 2190/00 Compositions for sealing or packing joints
• CPC Class Codes: C09D 175/04 Polyurethanes

Abstract

The use of aqueous isocyanate-free polyurethane dispersions with a solids content of ≧30 wt. % and a solvent content of ≦10 wt. % in formulations for crack sealing coating systems is disclosed. Said use may be in a) primer, floating screed, floor coatings, spray coatings and/or sealants, on, preferably, primed building surfaces, b) roof coatings or paints and c) sealing of open-cast or subterranean mines. According to the invention, the disclosed polyurethane dispersions are not just more environmentally-friendly and easier to use, but also give a partly improved product property to the corresponding crack sealing coating systems, such as, for example, mechanical properties (tensile strength, stretching under tension, tear elongation), UV resistance and colour stability.

Claims

1. Use of aqueous, isocyanate-free polyurethane dispersions with a solids content of ≧

30% by weight and a solvent content of ≦

10% by weight in formulations for crack-sealing coating systems, which are selected from;

a) primer, floating screed, cover layers, spray coatings and/or sealings on preferably primed building surfaces,

b) roof coatings or paints, and

c) sealings of building structures in overground and underground construction.

2. Use according to claim 1, characterized in that the polyurethane dispersions are used as binding agents for

a) self-levelling primer, floating screed and cover coatings,

b) spray coatings,

c) light-fast and/or pigmented primer or cover layers or sealings,

d) one-component, pigmented or light-fast cover layers,

e) two-component, colorless or light-fast sealings,

f) two-component, pigmented or light-fast sealings.

3. Use according to claims 1 or 2, characterized in that the formulations are used individually or in combination as crack-sealing coating systems for the system structure of

a) coatings for top floors of parking areas and/or parking garages,

b) bridge and/or bridge crown sealings,

c) balcony coatings,

d) sealings of flat roofs with cementous, metallic, bituminous or polymeric foundations and foundations,

e) UV protective coatings on weathered or new roof foam,

f) floor coverings for the interior or

g) building structure sealings under turfing.

4. Use according to claims 1 to 3, characterized in that the polyurethane dispersions have a solids content of 40 to 60% by weight.

5. Use according to claims 1 to 4, characterized in that the formulations are applied onto the surfaces to be coated in layers with a total thickness of from 0.05 to 50 mm.

6. Use according to claims 1 to 5, characterized in that the formulations are used in an amount of from 0.1 to 10.0 kg·

m<sup>−

2</sup> of the surface to be coated and per operational step.

7. Use according to claims 1 to 6, characterized in that the formulations contain from 25 to 99% by weight of aqueous polyurethane dispersions.

8. Use according to claims 1 to 7, characterized in that the formulations contain from 15 to 50% by weight of polyurethane polymers.

9. Use according to claims 1 to 8, characterized in that the formulations contain 0.1 to 5.0% by weight, based on the total weight of the formulation, of an UV stabilizer on the basis of a sterically hindered amine.

10. Use according to claims 1 to 9, characterized in that the formulations are used in a one- or two-component form.

11. Use according to claims 1 to 10, characterized in that, in the case of a two-component application, the formulations on the basis of polyurethane dispersions are used as a binding agent component and water-emulsifiable polyisocyanates, polyaziridines, or other substances suited for post-cross-linking are used as the hardener component.

12. Use according to claims 1 to 11, characterized in that polyurethane dispersions are combined with aqueous polymer dispersions, redispersible polymer powders and/or non-aqueous polymers within the formulations.

13. Use according to claims 1 to 12, characterized in that the formulations on the basis of the polyurethane dispersions are combined with formulations on the basis of aqueous polymer dispersions, redispersible polymer powders, aqueous reactive resins, non-aqueous polymers and/or non-aqueous reactive resins.

14. Use according to claims 12 and 13, characterized in that solvent-free polyurethane polymer hybrid dispersions with a solids content of from 40 to 60% by weight are used as aqueous polymer dispersions.

15. Use according to claim 13, characterized in that solvent-free or solvent-containing, one- or two-component polyurethanes are used as non-aqueous reactive resins.

16. Use according to claim 15, characterized in that the one- or two-component polyurethanes are based on aliphatic or aromatic polyurethane prepolymers and cure in the presence of air humidity or aliphatic or aromatic amines.

17. Use according to claims 12 and 13, characterized in that emulsion polymers on the basis of (meth)acrylic acid and derivatives and/or styrene and derivatives and/or further ethylenically unsaturated monomers are used as aqueous polymer dispersions.

18. Use according to claims 1 to 17, characterized in that solvent-free or solvent-containing two-component epoxide resins, one- or two-component polyurethanes or products based on dispersions are used as primers.

19. Use according to claim 18, characterized in that bisphenol A diglycide ether, bisphenol F diglycide ether and their derivatives, which cure in the presence of aliphatic or aromatic amines, are used as two-component epoxide resins.