Circularly-polarized-light extraction optical element and method of manufacturing the optical element

• US 20030090618A1
• Filed: 08/14/2002
• Published: 05/15/2003
• Est. Priority Date: 12/20/2000
• Status: Active Grant

• Current Assignee: Dai Nippon Printing Company Limited
• Original Assignee: Dai Nippon Printing Company Limited
• Inventors: Kashima, Keiji
• Granted Patent: US 6,862,073 B2
• Time in Patent Office: Days
• US Class Current: 349/194
• CPC Class Codes: G02B 5/3016 involving passive liquid crystal elements optical properties of liquid crystals G02F1/0063; polarising elements associated with active liquid crystal devices G02F1/133528

Abstract

Provided is a circularly-polarized-light-extracting optical element adapted to effectively prevent lowering of displaying quality that is brought about by the appearance of bright and dark stripes on the screen of a display even when the circularly-polarized-light-extracting optical element is placed between circular or elliptical polarizers arranged in the cross nicol disposition. The circularly-polarized-light-extracting optical element 10 includes a liquid crystal layer 12 having cholesteric regularity with liquid crystalline molecules in planar orientation. The liquid crystalline molecules on a surface 12A, which is one of the two main opposite surfaces 12A and 12B of the liquid crystal layer 12, are wholly oriented in substantially one direction (director Da) and the liquid crystalline molecules on the other main surface 12B of the liquid crystal layer 12 are also wholly oriented in substantially one direction (director Db). In the case where the liquid crystal layer 12 is made of a plurality of liquid crystal layers, it is preferable that the directors in planes in the vicinity of the interface of each two neighboring liquid crystal layers be substantially parallel to each other.

Claims

1. A circularly-polarized-light-extracting optical element comprising a liquid crystal layer having cholesteric regularity with liquid crystalline molecules in planar orientation, wherein the liquid crystalline molecules on one of the two main opposite surfaces of the liquid crystal layer are wholly oriented in substantially one direction (director) and the liquid crystalline molecules on the other main surface of the liquid crystal layer are also wholly oriented in substantially one direction (director).

2. The circularly-polarized-light-extracting optical element according to claim 1, wherein the director on one of the two main opposite surfaces of the liquid crystal layer is substantially parallel to that on the other main surface of the liquid crystal layer.

3. The circularly-polarized-light-extracting optical element according to claim 2, wherein a helical structure consisting of liquid crystalline molecules with helical turns in a number of (0.5×

integer) is present between the liquid crystalline molecules existing on the two main opposite surfaces of the liquid crystal layer.

14. A polarized light source device comprising:

a light source; and

a circularly-polarized-light-extracting optical element according to any of claims 1 to 7, which receives light emitted from the light source and transmits polarized light.

15. A liquid crystal display comprising:

a polarized light source device according to claim 14;

and

a liquid crystal cell that receives polarized light emitted from the polarized light source device and transmits the polarized light while changing a transmittance for it.

4. A circularly-polarized-light-extracting optical element comprising a plurality of liquid crystal layers having cholesteric regularity with liquid crystalline molecules in planar orientation, the liquid crystal layers being successively and directly laminated, wherein the liquid crystal line molecules on one of the two main opposite outermost surfaces of the liquid crystal layers laminated are wholly oriented in substantially one direction (director) and the liquid crystalline molecules on the other main outermost surface of the liquid crystal layers laminated are also wholly oriented in substantially one direction (director).

5. The circularly-polarized-light-extracting optical element according to claim 4, wherein the director on one of the two main opposite outermost surfaces of the liquid crystal layers laminated is substantially parallel to that on the other main outermost surface of the liquid crystal layers laminated.

6. The circularly-polarized-light-extracting optical element according to claim 5, wherein a helical structure consisting of liquid crystalline molecules with helical turns in a number of (0.5×

integer) is present between the liquid crystalline molecules existing on the two main outermost surfaces of the liquid crystal layers laminated.

7. The circularly-polarized-light-extracting optical element according to claim 4, wherein the directors in planes in a vicinity of an interface of each two neighboring liquid crystal layers of the multiple liquid crystal layers are substantially parallel to each other.

8. A process of producing a circularly-polarized-light-extracting optical element comprising the steps of:

coating an alignment layer whose entire surface has been treated so that its alignment-regulating action will act in substantially one direction, with liquid crystalline molecules comprising polymerizable monomer or oligomer molecules having cholesteric regularity, so as to align the liquid crystalline molecules by the alignment-regulating action of the alignment layer;

three-dimensionally crosslinking the liquid crystalline molecules that have been aligned by the alignment-regulating action of the alignment layer, thereby forming a first liquid crystal layer;

directly coating the first liquid crystal layer with another liquid crystalline molecules comprising polymerizable monomer or oligomer molecules having cholesteric regularity, so as to align the liquid crystalline molecules by the alignment-regulating action of the surface of the first liquid crystal layer that has been three-dimensionally crosslinked; and

three-dimensionally crosslinking the liquid crystalline molecules that have been aligned by the alignment-regulating action of the surface of the three-dimensionally crosslinked first liquid crystal layer, thereby forming a second liquid crystal layer.

9. The process of producing a circularly-polarized-light-extracting optical element according to claim 8, wherein a thickness of the first liquid crystal layer and that of the second liquid crystal layer are adjusted so that the directors on the two main opposite surfaces of the first liquid crystal layer will be substantially parallel to each other and that the directors on the two main opposite surfaces of the second liquid crystal layer will be substantially parallel to each other.

10. The process of producing a circularly-polarized-light-extracting optical element according to claim 8, wherein, in the step of coating the alignment layer with the liquid crystalline molecules and aligning the liquid crystalline molecules to form the first liquid crystal layer, the alignment of the liquid crystalline molecules on the surface of the first liquid crystal layer is regulated by applying another alignment layer to the surface of the first liquid crystal layer at the opposite of the firstly provided alignment layer.

11. A process of producing a circularly-polarized-light-extracting optical element comprising the steps of:

coating an alignment layer whose entire surface has been treated so that its alignment-regulating action will act in substantially one direction, with a liquid crystalline polymer having cholesteric regularity, so as to align the liquid crystalline polymer by the alignment-regulating action of the alignment layer;

cooling the liquid crystalline polymer that has been aligned by the alignment-regulating action of the alignment layer to transform it into the glassy sate, thereby forming a first liquid crystal layer;

directly coating the first liquid crystal layer with another liquid crystalline polymer having cholesteric regularity, so as to align the liquid crystalline polymer by the alignment-regulating action of the surface of the first liquid crystal layer that has been transformed into the glassy state; and

cooling the liquid crystalline polymer that has been aligned by the alignment-regulating action of the surface of the first liquid crystal layer in the glassy sate to transform it into the glassy state, thereby forming a second liquid crystal layer.

12. The process of producing a circularly-polarized-light-extracting optical element according to claim 11, wherein a thickness of the first liquid crystal layer and that of the second liquid crystal layer are adjusted so that the directors on the two main opposite surfaces of the first liquid crystal layer will be substantially parallel to each other and that the directors on the two main opposite surfaces of the second liquid crystal layer will be substantially parallel to each other.

13. The process of producing a circularly-polarized-light-extracting optical element according to claim 11, wherein, in the step of coating the alignment layer with the liquid crystalline polymer and aligning the liquid crystalline polymer to form the first liquid crystal layer, the alignment of the liquid crystalline polymer on the surface of the first liquid crystal layer is regulated by applying another alignment layer to the surface of the first liquid crystal layer at the opposite of the firstly provided alignment layer.

16. A circularly-polarized-light-extracting optical element comprising a plurality of liquid crystal layers having cholesteric regularity, wherein the liquid crystal layers are laminated so that helical axes of liquid crystalline molecules will point in substantially one direction and that directors in planes in a vicinity of an interface of each two neighboring liquid crystal layers of the multiple liquid crystal layers will substantially coincide with each other.

17. The circularly-polarized-light-extracting optical element according to claim 16, wherein each liquid crystal layer comprises polymerizable monomer or oligomer molecules that have been three-dimensionally crosslinked.

18. The circularly-polarized-light-extracting optical element according to claim 16, wherein each liquid crystal layer comprises a liquid crystalline polymer.

19. The circularly-polarized-light-extracting optical element according to claim 16, wherein at least one of the multiple liquid crystal layers has a pitch of a molecular helix in a helical structure consisting of liquid crystalline molecules, different from that of a molecular helix in a helical structure in the other liquid crystal layers.

20. The circularly-polarized-light-extracting optical element according to claim 16, wherein a thickness of each liquid crystal layer is smaller than a thickness required for the liquid crystal layer to reflect, with a maximum reflectance, either right-handed or left-handed circularly polarized component of light having a specific wavelength, contained in incident light.

21. The circularly-polarized-light-extracting optical element according to claim 16, wherein the directions of rotation of the liquid crystalline molecules in the respective liquid crystal layers are the same.

22. The circularly-polarized-light-extracting optical element according to claim 21, wherein at least two of the multiple liquid crystal layers have selective reflection wave ranges whose center regions do not agree with each other and whose end regions are partially overlapped.

26. A polarized light source device comprising:

a light source; and

a circularly-polarized-light-extracting optical element according to any of claims 16 to 23, which receives light emitted from the light source and transmits polarized light.

27. A liquid crystal display comprising:

a polarized light source device according to claim 26;

and

a liquid crystal cell that receives polarized light emitted from the polarized light source device and transmits the polarized light while changing a transmittance for it.

23. A circularly-polarized-light-extracting optical element comprising:

a plurality of liquid crystal layers having cholesteric regularity;

and a transition liquid crystal layer provided between at least any two neighboring liquid crystal layers of the multiple liquid crystal layers, in which a pitch of a molecular helix in a helical structure consisting of liquid crystalline molecules varies in a direction of thickness,

wherein the liquid crystal layers are laminated so that helical axes of liquid crystalline molecules in the respective liquid crystal layers will point in substantially one direction;

directors in planes in a vicinity of an interface of each two neighboring liquid crystal layers of the multiple liquid crystal layers substantially coincide with each other;

a pitch of a molecular helix in one of the two liquid crystal layers between which the transition liquid crystal layer is provided is different from that of a molecular helix in the other liquid crystal layer; and

the pitch of the molecular helix on one surface of the transition liquid crystal layer is substantially equal to that of the molecular helix in the liquid crystal layer which is in contact with one surface of the transition liquid crystal layer, while the pitch of the molecular helix on the other surface of the transition liquid crystal layer is substantially equal to that of the molecular helix in the other liquid crystal layer which is in contact with the other surface of the transition liquid crystal layer.

24. A process of producing a circularly-polarized-light-extracting optical element comprising the steps of:

coating an alignment layer with liquid crystalline molecules comprising polymerizable monomer or oligomer molecules having cholesteric regularity, so as to align the liquid crystalline molecules by the alignment-regulating action of the alignment layer;

three-dimensionally crosslinking the liquid crystalline molecules that have been aligned by the alignment-regulating action of the alignment layer, thereby forming a first liquid crystal layer;

directly coating the first liquid crystal layer with another liquid crystalline molecules comprising polymerizable monomer or oligomer molecules having cholesteric regularity, so as to align the liquid crystalline molecules by the alignment-regulating action of the surface of the first liquid crystal layer that has been three-dimensionally crosslinked; and

three-dimensionally crosslinking the liquid crystalline molecules that have been aligned by the alignment-regulating action of the surface of the three-dimensionally crosslinked first liquid crystal layer, thereby forming a second liquid crystal layer.

25. A process of producing a circularly-polarized-light-extracting optical element comprising the steps of:

coating an alignment layer with a liquid crystalline polymer having cholesteric regularity, so as to align the liquid crystalline polymer by the alignment-regulating action of the alignment layer;

cooling the liquid crystalline polymer that has been aligned by the alignment-regulating action of the alignment layer to transform it into the glassy sate, thereby forming a first liquid crystal layer;

directly coating the first liquid crystal layer with another liquid crystalline polymer having cholesteric regularity, so as to align the liquid crystalline polymer by the alignment-regulating action of the surface of the first liquid crystal layer that has been transformed into the glassy state; and

cooling the liquid crystalline polymer that has been aligned by the alignment-regulating action of the surface of the first liquid crystal layer in the glassy state to transform it into the glassy state, thereby forming a second liquid crystal layer.