Dual random access, three-way rotary valve apparatus

• US 20030098076A1
• Filed: 11/28/2001
• Published: 05/29/2003
• Est. Priority Date: 11/28/2001
• Status: Active Grant

• Current Assignee: Idex Health & Science LLC (RELX PLC)
• Original Assignee: Rheodyne, L.P.
• Inventors: Nichols, Jon A.
• Granted Patent: US 6,672,336 B2
• Time in Patent Office: Days
• US Class Current: 137/625.46
• CPC Class Codes: F16K 11/074 with flat sealing faces
• CPC Class Codes: Y10T 137/86501 Sequential distributor or collector type
• CPC Class Codes: Y10T 137/86863 Rotary valve unit

Abstract

A multi-function, random access, dual, three-way valve for use with fluid switching and the like is provided, whereby a first fluid flow to the valve is selectively placed in fluid communication with a first or a second outlet passage from the valve for selectively transferring the first fluid flow and a second fluid flow to the valve is, independent of the flow path of the first fluid, selectively placed in fluid communication with a third or a fourth outlet from the valve for simultaneously transferring the second fluid flow. A rotor element rotatably movable relative to a stationary stator element to at least four discrete angular positions actuates to multi-function switching capabilities of the valve when the rotor element is selectively placed in one of the at least four discrete positions. The valve directs the first fluid flow to one of two alternate outlet passages and, simultaneously and independently, directs the second fluid flow to one of at least two different outlet passages.

Claims

1. A dual, random access, 3-way fluid switching rotary valve apparatus comprising:

a stator element defining a first inlet passage fluidly coupled to a first fluid source and having a first inlet port terminating at a stator face lying in an interface plane, and defining a second inlet passage fluidly coupled to a second fluid source and having a second inlet port terminating at the stator face, said stator element further defining a first, a second, a third and a fourth outlet passage each in fluid communication with said stator face; and

a rotor element defining a rotor face oriented in the interface plane in opposed relationship to and contacting said stator face in a fluid-tight manner, said rotor element being rotatably movable about a rotational axis, relative to said stator face, for rotational movement of said rotor face to at least a discrete first, second, third and fourth rotor position,

said rotor face and said stator face cooperatively defining a channel set enabling fluid communication between the first fluid source and one of the first and second outlet passage, and enabling fluid communication between the second fluid source and one of the third and fourth outlet passage, such that;

in the first rotor position, said channel set fluidly couples said first inlet port to the first outlet passage and fluidly couples said second inlet port to the third outlet passage;

in the second rotor position, said channel set fluidly couples said first inlet port to the first outlet passage and fluidly couples said second inlet port to the fourth outlet passage;

in the third rotor position, said channel set fluidly couples said first inlet port to the second outlet passage and fluidly couples said second inlet port to the third outlet passage; and

;

in the fourth rotor position, said channel set fluidly couples said first inlet port to the second outlet passage and fluidly couples said second inlet port to the fourth outlet passage.

2. The valve apparatus according to claim 1, wherein

said channel set includes an elongated first rotor groove defined in said rotor face and extending in a direction radially from the rotational axis, said first rotor groove having one portion in continuous fluid communication with said first inlet port during relative rotational movement between the rotor element and said stator element.

3. The valve apparatus according to claim 2, wherein

said first inlet port is positioned substantially at the rotational axis.

4. The valve apparatus according to claim 2, wherein

the first outlet passage includes a first outlet port defined in said stator face and terminating at a first stator slot of said channel set, said first stator slot having one portion in fluid communication with said first rotor groove in the first rotor position, and having another portion in fluid communication with said first rotor groove in the second rotor position, and;

the second outlet passage includes a second outlet port terminating at a second stator slot of said rotor channel set and defined in said stator face, said second stator slot having one portion in fluid communication with said first rotor groove in the third rotor position, and having another portion in fluid communication with said first rotor groove in the fourth rotor position.

5. The valve apparatus according to claim 4, wherein

said first stator slot and said second stator slot are crescent-shaped and extend about the rotational axis, and said first stator slot, said second stator slot, said first outlet port and said second outlet port are all substantially located on an imaginary circle in the interface plane.

6. The valve apparatus according to claim 5, wherein

said first inlet port is positioned substantially at the rotational axis.

7. The valve apparatus according to claim 1, wherein

said first, second, third and fourth rotor positions are positioned consecutively.

8. The valve apparatus according to claim 1, wherein

said channel set includes an elongated second rotor groove defined in said rotor face and extending in a direction radially from the rotational axis, said second rotor groove having one portion in fluid communication with said second inlet port during relative rotational movement between said rotor element and said stator element from said first to said second discrete rotor position.

9. The valve apparatus according to claim 8, wherein

said second inlet port is positioned substantially at the rotational axis.

10. The valve apparatus according to claim 8, wherein

said second inlet port further terminating at a third stator slot of said channel set defined in said stator face, said third stator slot having one portion in fluid communication with said second rotor groove in the first rotor position, and having another portion in fluid communication with said second rotor groove in the second rotor position.

11. The valve apparatus according to claim 10, wherein

said third stator slot is crescent-shaped and extends about the rotational axis, and wherein said third stator slot and said second inlet port are all substantially located on an imaginary circle in the interface plane.

12. The valve apparatus according to claim 8, wherein

the third outlet passage includes a third outlet port terminating at said stator face and oriented to fluidly couple with the second rotor groove for fluid communication between the second fluid source and the third outlet passage in the first rotor position, and;

the fourth outlet passage includes a fourth outlet port terminating at said stator face and oriented to fluidly couple with the second rotor groove for fluid communication between the second fluid source and the fourth outlet passage in the second rotor position.

13. The valve apparatus according to claim 12, wherein

said second inlet port further terminating at a third stator slot of said channel set and, said third stator slot having one portion in fluid communication with said second rotor groove in the first rotor position, and having another portion in fluid communication with said second rotor groove in the second rotor position.

14. The valve apparatus according to claim 13, wherein

said channel set further includes an elongated third rotor groove spaced apart from said second rotor groove, said third rotor groove defined in said rotor face and extending in a direction radially from the rotational axis,

wherein, in the third rotor position, said third rotor groove having one portion in fluid communication with said third outlet port and having another portion in fluid communication with said one portion of said third stator slot for fluid communication between the second fluid source and the third outlet passage, and;

wherein, in the fourth rotor position, said third rotor groove having one portion in fluid communication with said fourth outlet port and having another portion in fluid communication with said other portion of said third stator slot for fluid communication between the second fluid source and the fourth outlet passage.

15. The valve apparatus according to claim 14, wherein

said third stator slot is crescent-shaped, in continuous fluid communication with said second inlet port, and extends about the rotational axis and wherein said third stator slot and said second inlet port are all substantially located on an imaginary circle in the interface plane.

16. The valve apparatus according to claim 8, wherein

the third outlet passage includes a third outlet port terminating at said stator face and oriented to fluidly couple with said second rotor groove for fluid communication between the second fluid source and the third outlet passage in the first rotor position, and;

the fourth outlet passage includes a fourth outlet port terminating at said stator face and oriented to fluidly couple with the second rotor groove for fluid communication between the second fluid source and the fourth outlet passage in the second rotor position.

17. The valve apparatus according to claim 16, wherein

said third outlet port and said fourth outlet port are both substantially located on an imaginary circle in the interface plane.

18. The valve apparatus according to claim 17, wherein

said channel set further includes an elongated third rotor groove spaced apart from said second rotor groove, said third rotor groove defined in said rotor face and extending in a direction radially from the rotational axis,

wherein, in the third rotor position, said third rotor groove having one portion in fluid communication with said third outlet port and having another portion in fluid communication with said one portion of said third stator slot for fluid communication between the second fluid source and the third outlet passage, and;

wherein, in the fourth rotor position, said third rotor groove having one portion in fluid communication with said fourth outlet port and having another portion in fluid communication with said another portion of said third stator slot for fluid communication between the second fluid source and the fourth outlet passage.

19. The valve apparatus according to claim 18, wherein

said third stator slot is crescent-shaped, in continuous fluid communication with said second inlet port, and extends about the rotational axis, and wherein said third stator slot and said second inlet port are all substantially located on a first imaginary circle in the interface plane.

20. The valve apparatus according to claim 19, wherein

said third outlet port and said fourth outlet port are both substantially located on a second imaginary circle in the interface plane.

21. The valve apparatus according to claim 12, wherein

the third outlet passage further includes a fifth outlet port terminating at said stator face, said fifth outlet port being spaced apart from said third outlet port and oriented to fluidly couple with the radially extending second rotor groove for fluid communication between the second fluid source and the third outlet passage in the third rotor position, and;

the fourth outlet passage includes a sixth outlet port terminating at said stator face, said sixth outlet port being spaced apart from said fourth outlet port and oriented to fluidly couple with said second rotor groove for fluid communication between the second fluid source and the fourth outlet passage in the fourth rotor position.

22. The valve apparatus according to claim 21, wherein

said second inlet port further terminating at a third stator slot of said channel set defined in said stator face, said third stator slot having a first portion in fluid communication with the radially extending second rotor groove in the first rotor position, a second portion in fluid communication with said second rotor groove in the second rotor position, a third portion in fluid communication with said second rotor groove in the third rotor position, a fourth portion in fluid communication with said stator groove in the fourth rotor position.

23. The valve apparatus according to claim 22, wherein

said third stator slot is crescent-shaped, in continuous fluid communication with said second inlet port, and extends about the rotational axis and wherein said third stator slot and said second inlet port are both substantially located on a first imaginary circle in the interface plane.

24. The valve apparatus according to claim 23, wherein

the third, fourth, fifth and sixth outlet ports are all substantially located on a second imaginary circle in the interface plane.

25. A dual, random access, 3-way fluid switching rotary valve apparatus comprising:

a stator element defining a first inlet passage fluidly coupled to a first fluid source and having a first inlet port terminating at a stator face lying in an interface plane, and defining a second inlet passage fluidly coupled to a second fluid source and having a second inlet port terminating at the stator face, said stator element further defining a first, a second, a third and a fourth outlet passage each in fluid communication with said stator face; and

a rotor element defining a rotor face oriented in the interface plane in opposed relationship to and contacting said stator face in a fluid-tight manner, said rotor element being rotatably movable about a rotational axis, relative to said stator face, for rotational movement of said rotor face to at least a discrete first, second, third and fourth rotor position;

said rotor face and said stator face cooperatively defining a first valve channel set enabling fluid communication between the first fluid source and one of the first and second outlet passage, and cooperatively defining a second valve channel set enabling fluid communication between the second fluid source and one of the third and fourth outlet passage, such that;

in the first rotor position, said first valve channel set fluidly couples said first inlet port to the first outlet passage, and said second valve channel set fluidly couples said second inlet port to the third outlet passage;

in the second rotor position, said first valve channel set fluidly couples said first inlet port to the first outlet passage, and said second valve channel set fluidly couples said second inlet port to the fourth outlet passage;

in the third rotor position, said first valve channel set fluidly couples said first inlet port to the second outlet passage, and said second valve channel set fluidly couples said second inlet port to the third outlet passage; and

in the fourth rotor position, said first valve channel set fluidly couples said first inlet port to the second outlet passage, and said second valve channel set fluidly couples said second inlet port to the fourth outlet passage and, wherein;

said first valve channel set includes an elongated groove defined in said rotor face and extending in a direction radially from the rotational axis, said groove of said first valve channel set having one portion in continuous fluid communication with said first inlet port during relative rotational movement between said rotor element and said stator element;

the first outlet passage includes a first outlet port terminating at a first slot of said first valve channel set defined in said stator face, said first slot having one portion in fluid communication with the radially extending groove of said first valve channel set in the first rotor position, and having another portion in fluid communication with the groove of said first valve channel set in the second rotor position;

the second outlet passage includes a second outlet port terminating at a second slot of said first valve channel set defined in said stator face, said second slot having one portion in fluid communication with the radially extending groove of said first valve channel set in the third rotor position, and having another portion in fluid communication with the groove in the fourth rotor position;

said second valve channel set further includes a slot defined in said stator face, said slot of said second valve channel set having one portion in continuous fluid communication with said second inlet port;

the third outlet passage includes a third outlet port terminating at said stator face and oriented to fluidly couple with a radially extending first groove of said second valve channel set defined in said rotor face, said first groove of said second valve channel set having one portion in fluid communication with said third outlet port and having another portion in fluid communication with said slot of said second valve channel set in the first rotor position and to fluidly couple with a radially extending second groove of said second valve channel set, spaced apart from said first groove of said second channel set, said second groove of said second valve channel set having one portion in fluid communication with said third outlet port and having another portion in fluid communication with said slot of said second valve channel set in the third rotor position; and

,

the fourth outlet passage includes a fourth outlet port terminating at said stator face and oriented to fluidly couple with said first groove of said second valve channel set, said first groove of said second valve channel set having one portion in fluid communication with said fourth outlet port and having another portion in fluid communication with said slot of said second valve channel set in the second rotor position and to fluidly couple with said second groove of said second valve channel set, said second groove of said second valve channel set having one portion in fluid communication with said fourth outlet port and having another portion in fluid communication with said slot of said second valve channel set in the fourth rotor position.

26. The valve apparatus according to claim 25, wherein

said first inlet port is positioned substantially at the rotational axis.

27. The valve apparatus according to claim 25 wherein

said first and said second slot of said first valve channel set are crescent-shaped, extending about the rotational axis, and said first and said second slots of said first valve channel set, said first outlet port and said second outlet port are all substantially located on an imaginary circle in the interface plane and

28. The valve apparatus according to claim 25, wherein

said slot of said second valve channel set is crescent-shaped, in continuous fluid communication with said second inlet port, and extends about the rotational axis, and said slot of said second valve channel set and said second inlet port are all substantially located on a first imaginary circle in the interface plane.

29. The valve apparatus according to claim 28, wherein

said third outlet port and said fourth outlet port are both substantially located on an imaginary circle in the interface plane and spaced apart extending about the rotational axis.

30. A dual, random access, 3-way fluid switching rotary valve apparatus comprising:

a stator element defining a first inlet passage fluidly coupled to a first fluid source and having a first inlet port terminating at a stator face lying in an interface plane, and defining a second inlet passage fluidly coupled to a second fluid source and having a second inlet port terminating at the stator face, said stator element further defining a first, a second, a third and a fourth outlet passage each in fluid communication with said stator face; and

a rotor element defining a rotor face oriented in the interface plane in opposed relationship to and contacting said stator face in a fluid-tight manner, said rotor element being rotatably movable about a rotational axis, relative to said stator face, for rotational movement of said rotor face to at least a discrete first, second, third and fourth rotor position,

said rotor face and said stator face cooperatively defining a first valve channel set enabling fluid communication between the first fluid source and one of the first and second outlet passage, and cooperatively defining a second valve channel set enabling fluid communication between the second fluid source and one of the third or fourth outlet passages, such that;

in the first rotor position, said first valve channel set fluidly couples said first inlet port to the first outlet passage, and said second valve channel set fluidly couples said second inlet port to the third outlet passage;

in the second rotor position, said first valve channel set fluidly couples said first inlet port to the first outlet passage, and said second valve channel set fluidly couples said second inlet port to the fourth outlet passage;

in the third rotor position, said first valve channel set fluidly couples said first inlet port to the second outlet passage, and said second valve channel set fluidly couples said second inlet port to the third outlet passage; and

in the fourth rotor position, said first valve channel set fluidly couples said first inlet port to the second outlet passage, and said second valve channel set fluidly couples said second inlet port to the fourth outlet passage and, wherein;

said first valve channel set includes an elongated groove defined in said rotor face and extending in a direction radially from the rotational axis, said groove of said first valve channel set having one portion in continuous fluid communication with said first inlet port during relative rotational movement between said rotor element and said stator element;

the first outlet passage includes a first outlet port terminating at a first slot of said first valve channel set defined in said stator face, said first slot having one portion in fluid communication with the groove of said first valve channel set in the first rotor position, and having another portion in fluid communication with the groove of said first valve channel set in the second rotor position;

the second outlet passage includes a second outlet port terminating at a second slot of said first valve channel set defined in said stator face, said second slot having one portion in fluid communication with the groove of said first valve channel set in the third rotor position, and having another portion in fluid communication with the groove in the fourth rotor position;

said second valve channel set further includes a slot defined in said stator face, said slot of said second valve channel set having one portion in continuous fluid communication with said second inlet port;

the third outlet passage includes a third outlet port terminating at said stator face and oriented to fluidly couple with a radially extending groove of said second valve channel set defined in said rotor face, said groove of said second valve channel set having one portion in fluid communication with said third outlet port and having another portion in fluid communication with said slot of said second valve channel set in the first rotor position;

the third outlet passage further includes a fifth outlet port terminating at said stator face, spaced apart from said fourth outlet port and oriented to fluidly couple with said groove of said second valve channel set, said groove of said second valve channel set having one portion in fluid communication with said fifth outlet port and having another portion in fluid communication with said slot of said second valve channel set in the third rotor position;

the fourth outlet passage includes a fourth outlet port terminating at said stator face and oriented to fluidly couple with said groove of said second valve channel set, said groove of said second valve channel set having one portion in fluid communication with said fourth outlet port and having another portion in fluid communication with said slot of said second valve channel set in the second rotor position;

the fourth outlet passage further includes a sixth outlet port terminating at said stator face, spaced apart from said fifth outlet port and oriented to fluidly couple with said groove of said second valve channel set, said groove of said second valve channel set having one portion in fluid communication with said sixth outlet port and having another portion in fluid communication with said slot of said second valve channel set in the fourth rotor position.

31. The valve apparatus according to claim 30, wherein

said slot of said second valve channel set is crescent-shaped, in continuous fluid communication with the second inlet port, and extends about the rotational axis, and said slot of said second valve channel set and said second inlet port are both substantially located on a first imaginary circle in the interface plane.

32. The valve apparatus according to claim 31, wherein

said third, fourth, fifth and sixth outlet ports are all substantially located on a second imaginary circle in the interface plane and extending about the rotational axis.