Edge-plated well for circuit board components
First Claim
1. A method of mounting a component to a multi-layer printed circuit board and a pallet, the multi-layer printed circuit board comprising a top circuitry layer, a bottom layer and a ground plane layer disposed between the top circuitry layer and the bottom layer, the method comprising:
- forming a hole through the top circuitry layer, the ground plane layer and the bottom layer, thereby exposing a first edge of the top circuitry layer, a second edge of the ground plane layer and a third edge of the bottom layer;
plating a conductor inside the hole, thereby connecting the first edge, the second edge and the third edge with the conductor;
removing the plating from the first edge;
attaching the bottom layer to the pallet;
placing the component in the hole; and
soldering the component to the top circuitry layer.
7 Assignments
0 Petitions
Accused Products
Abstract
A printed circuit board (PCB) assembly comprising a PCB having a top circuitry layer and a bottom layer with a hole through the PCB, a component, and a pallet. The printed circuit board manufactured by a method including forming a hole through the top circuitry layer and the bottom layer, attaching the bottom layer to a pallet, placing the component in the hole, and soldering the component to the top circuitry layer and to the pallet.
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Citations
48 Claims
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1. A method of mounting a component to a multi-layer printed circuit board and a pallet, the multi-layer printed circuit board comprising a top circuitry layer, a bottom layer and a ground plane layer disposed between the top circuitry layer and the bottom layer, the method comprising:
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forming a hole through the top circuitry layer, the ground plane layer and the bottom layer, thereby exposing a first edge of the top circuitry layer, a second edge of the ground plane layer and a third edge of the bottom layer;
plating a conductor inside the hole, thereby connecting the first edge, the second edge and the third edge with the conductor;
removing the plating from the first edge;
attaching the bottom layer to the pallet;
placing the component in the hole; and
soldering the component to the top circuitry layer. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9)
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10. A multi-layer printed circuit board comprising a top circuitry layer, a bottom layer and a ground plane layer disposed between the top circuitry layer and the bottom layer, the multi-layer printed circuit board manufactured by a method comprising:
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forming a hole through the top circuitry layer, the ground plane layer and the bottom layer, thereby exposing a first edge of the top circuitry layer, a second edge of the ground plane layer and a third edge of the bottom layer;
plating a conductor inside the hole, thereby connecting the first edge, the second edge and the third edge with the conductor;
removing the plating from the first edge;
attaching the bottom layer to a pallet;
placing the component in the hole; and
soldering the component to the top circuitry layer.
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11. A method of mounting a component to a printed circuit board and a pallet, the printed circuit board comprising a top circuitry layer and a bottom layer, the method comprising:
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forming a hole through the top circuitry layer and the bottom layer, thereby exposing a first edge of the top circuitry layer and a second edge of the bottom layer;
plating a conductor inside the hole, thereby connecting the first edge and the second edge with the conductor;
removing the plating from the first edge;
attaching the bottom layer to the pallet;
placing the component in the hole; and
soldering the component to the top circuitry layer. - View Dependent Claims (12, 13, 14, 15, 16, 17, 18, 19)
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20. A printed circuit board comprising a top circuitry layer and a bottom layer, the printed circuit board manufactured by a method comprising:
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forming a hole through the top circuitry layer and the bottom layer of a printed wiring board, thereby exposing a first edge of the top circuitry layer and a second edge of the bottom layer of the printed wiring board;
plating a conductor inside the hole, thereby coupling the first edge and the second edge of the printed wiring board with the conductor;
removing the plating from the first edge;
attaching the bottom layer of the printed wiring board to a pallet;
placing a component in the hole with solder between a flange of the component and the pallet attached to the bottom layer; and
soldering the component to the top circuitry layer and to the pallet. - View Dependent Claims (21)
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22. A method of mounting a component to a printed circuit board (PCB) and a pallet forming a PCB assembly, the printed circuit board including a top circuitry layer and a bottom layer, the method comprising:
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forming a hole through the top circuitry layer and the bottom layer;
attaching the bottom layer to the pallet; and
soldering the component to the top circuitry layer. - View Dependent Claims (23, 24, 25, 26, 27, 28, 29, 30, 31)
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32. A printed circuit board comprising a top circuitry layer and a bottom layer, the printed circuit board manufactured by a method comprising:
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forming a hole through the top circuitry layer and the bottom layer;
attaching the bottom layer to a pallet;
placing the component in the hole; and
soldering the component to the top circuitry layer.
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33. A method of mounting a component to a multi-layer printed circuit board and a pallet to form a printed wiring board assembly (PWB assembly), the multi-layer printed circuit board (PCB) comprising a top circuitry layer, a bottom circuitry layer and a ground plane circuitry layer disposed between the top circuitry layer and the bottom circuitry layer each layer separated by a dielectric material, the method comprising:
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forming a hole in the PCB extending through the top circuitry layer, the ground plane layer and the bottom layer of the PCB, thereby exposing a first edge of the top circuitry layer, a second edge of the ground plane layer and a third edge of the bottom layer;
plating a conductor inside the hole, thereby coupling the first edge, the second edge and the third edge with the conductor;
removing the plating from the first edge;
attaching the multi-layer printed circuit board to the pallet by disposing an adhesive layer between the bottom layer of the PCB and the pallet such that the pallet covers the hole in the PCB;
placing a piece of pre-formed solder inside the hole such that the piece of pre-formed solder makes contact with the pallet;
inserting a portion of the component that is to be coupled to the pallet into the hole; and
heating the multi-layer printed circuit board and the attached pallet.
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34. A multi-layer printed circuit board (PCB) comprising a top circuitry layer, a bottom layer and a ground plane layer disposed between the top circuitry layer and the bottom layer, the multi-layer printed circuit board manufactured by a method comprising:
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forming a hole in the PCB extending through the top circuitry layer, the ground plane layer and the bottom layer, thereby exposing a first edge of the top circuitry layer, a second edge of the ground plane layer and a third edge of the bottom layer;
plating a conductor inside the hole in the PCB, thereby coupling the first edge, the second edge and the third edge with the conductor;
removing the plating from the first edge;
disposing an adhesive layer on the pallet;
attaching the multi-layer printed circuit board to the pallet;
placing a piece of pre-formed solder inside the hole such that the piece of pre-formed solder makes contact with the pallet covering the hole;
inserting a portion of the component that is to be coupled to the pallet into the hole; and
heating the multi-layer printed circuit board and the attached pallet to melt those pre-formed solder, coupling the portion of the component to be coupled to the pallet, to the pallet. - View Dependent Claims (35)
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36. A method of mounting a component to a multi-layer printed circuit board (PCB) and a pallet that forms a PCB assembly, the multi-layer printed circuit board comprising a top circuitry layer, a bottom layer and a ground plane layer disposed between the top circuitry layer and the bottom layer, the method comprising:
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forming a well extending through the bottom layer and the ground plane layer, thereby exposing a first edge of the bottom layer and a second edge of the ground plane layer;
plating a conductor inside the well, thereby coupling the first edge and the second edge with the conductor;
forming a hole through a portion of the conductor that forms a bottom of the well and through the top circuitry layer, thereby exposing a third edge of the top circuitry layer and thereby forming a hole through the PCB in which the ground layer and bottom layer are coupled with the conductor, and the top layer is not coupled to the conductor;
attaching the bottom layer to a pallet in which the pallet covers the hole;
inserting a piece of pre-formed solder through the hole into the well such that the piece of pre-formed solder makes contact with the pallet;
placing a component inside the hole; and
heating the multi-layer printed circuit board and the pallet. - View Dependent Claims (40, 43, 45, 46, 47)
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37. A method of fabricating a printed circuit board assembly comprising:
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forming a well, having a well side surface and a well bottom, in a printed circuit board (PCB), the PCB having a first surface and an opposing second surface, the well being formed on a side of the first surface;
depositing a conductive material in the well resulting in a conductive well side surface coupled to a conductive well bottom and electrically coupled to the first surface of the printed circuit board;
forming a hole through the printed circuit board such that a portion of the well bottom is removed;
coupling a heat sink to the first surface of the printed circuit board;
disposing a solder material in the well;
disposing a component in the well such that the solder material is between the component and the heat sink; and
heating the assembly to melt the solder material. - View Dependent Claims (38, 39, 41, 42, 44)
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48. A multi-layer printed circuit board manufactured by a method comprising:
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forming a first hole through pre-assembled layers of a first printed wiring board (PCB) subassembly;
transforming the first hole into a well by bonding a second printed circuitry board (PCB) subassembly to cover the hole in the first PCB assembly;
plating a conductor inside the well;
forming a second hole through the second subassembly and into the well;
attaching a surface of the second subassembly adjacent to the well to a pallet;
inserting a piece of pre-formed solder through the second hole into the well such that the piece of pre-formed solder makes contact with the pallet;
placing a component inside the hole; and
heating the multi-layer printed circuit board and the pallet.
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Specification