Polymer, polymer microfiber, polymer nanofiber and applications including filter structures
First Claim
Patent Images
1. A polymeric composition comprising an addition polymer and about 2 to 25 wt % of an additive, the additive comprising a resinous material having a molecular weight of about 500 to 3000 and an aromatic character wherein the additive is miscible in the polymer.
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Abstract
Disclosed are improved polymer materials. Also disclosed are fine fiber materials that can be made from the improved polymeric materials in the form of microfiber and nanofiber structures. The microfiber and nanofiber structures can be used in a variety of useful applications including the formation of filter materials.
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Citations
189 Claims
- 1. A polymeric composition comprising an addition polymer and about 2 to 25 wt % of an additive, the additive comprising a resinous material having a molecular weight of about 500 to 3000 and an aromatic character wherein the additive is miscible in the polymer.
- 18. A polymeric composition comprising a condensation polymer, other than a copolymer formed from a cyclic lactam and a C6-10 diamine monomer or a C6-10 diacid monomer, and a resinous additive comprising an oligomer having a molecular weight of about 500 to 3000 and an aromatic character wherein the additive miscible in the condensation polymer.
- 49. A polymeric composition comprising the reaction product of an aldehyde reactant and a blend of nylon 4,6 and nylon 6,6.
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50. A polymeric composition comprising the reaction product of an aldehyde reactant and a nylon 4,6.
- 51. A polymeric composition comprising the reaction product of an aldehyde and a nylon 4,6 in the presence of a C1-24 alcohol and water.
- 58. A fine fiber composition comprising an addition polymer and about 2 to 25 wt. % of an additive, the additive comprising a resinous material having a molecular weight of about 500 to 3000 and an aromatic character, wherein the additive is miscible in the polymer.
- 80. A fine fiber composition comprising a condensation polymer, other than a copolymer of a cyclic lactam and a C6-10 diamine monomer or a C6-10 diacid monomer, and an additive composition having a molecular weight of about 500 to 3000.
- 104. The fine fiber comprising a fiber having a diameter of about 0.1 to 0.5 micron, the fine fiber comprising the reaction product of an aldehyde reactant and a blend of a nylon 4,6 and a nylon 6,6.
- 110. A polymeric composition comprising the polymeric reaction product of a nylon 6 and a nylon copolymer comprising a cyclic lactam, a C6-10 diamine monomer and a C6-10 diacid monomer and a resinous additive comprising an oligomer having a molecular weight of about 500 to 3000 and an aromatic character wherein the additive is miscible in the condensation polymer.
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113. A filter media comprising a fine fiber, the fine fiber comprising a fiber size of about 0.01 to 0.5 micron and after exposure to air at 140°
- F. and 100% relative humidity for 1 to 16 hours at least 50% of the fiber remains substantially unchanged.
- View Dependent Claims (114, 115, 116, 117, 118, 119, 120, 121, 122, 123, 124, 125, 126, 127, 128)
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129. A method of making a fine fiber material comprising a fiber having a diameter of about 0.01 to 0.5 micron and a surface coating having a thickness of less than about 100 Å
- , the method comprises forming a solution comprising a lower alcohol, water or mixtures thereof and about 3 to about 30 wt % of a polymer composition, other than a copolymer formed from a cyclic lactam and a C6-10 diamine monomer or a C6-10 diacid monomer, and about 2 to 25 wt % of an additive, based on the polymer composition, the additive comprising a resinous material having a molecular weight of about 500 to about 3000 and an aromatic character wherein the additive is miscible in the polymer, exposing the polymer solution to an electric field of a potential greater than about 10×
103 volts causing the solution to form accelerated strands of solution which upon evaporation of the solvent forms a fine fiber, collecting the fine fiber on a substrate and exposing the fine fiber and substrate to a heat treatment, the heat treatment raising the temperature of the fine fiber to a temperature less than the melting point of the polymer. - View Dependent Claims (130, 131, 132, 133, 134, 135, 136, 137)
- , the method comprises forming a solution comprising a lower alcohol, water or mixtures thereof and about 3 to about 30 wt % of a polymer composition, other than a copolymer formed from a cyclic lactam and a C6-10 diamine monomer or a C6-10 diacid monomer, and about 2 to 25 wt % of an additive, based on the polymer composition, the additive comprising a resinous material having a molecular weight of about 500 to about 3000 and an aromatic character wherein the additive is miscible in the polymer, exposing the polymer solution to an electric field of a potential greater than about 10×
- 138. A method of making fine fiber material comprising a fiber having a diameter about 0.01 to 2 microns, the fiber comprising a linear fiber forming polymer and catalyst, the method comprises forming a solution comprising lower alcohol, water or mixtures thereof and about 3 to 30 weight percent of polymer composition, exposing the polymer solution to an electric field of potential greater than a threshold potential volts causing solution to form accelerated strands of solution that dry to a fine fiber, collecting the fine fiber on a substrate and exposing the fine fiber to a heat treatment, the heat treatment raising the temperature of the fine fiber to a temperature less than the melting temperature of fiber forming polymer.
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145. A fine fiber layer comprising fiber with a diameter of about 0.1 to 0.5 microns that after exposure to 140°
- F. air and a relative humidity of 100% retains greater than 50% of the fiber unchanged.
- View Dependent Claims (146, 147, 148, 149, 150, 151, 152, 153)
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154. A fine fiber layer comprising fiber with a diameter of about 0.1 to 0.5 microns that after exposure to 140°
- F. air and a relative humidity of 100% retains greater than 30% of the fine fiber layer efficiency.
- View Dependent Claims (155, 156, 157, 158, 159, 160, 161, 162)
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163. A fine fiber layer comprising fiber with a diameter of about 0.01 to 0.2 microns that after exposure to 140°
- F. air and a relative humidity of 100% retains greater than 50% of the fiber unchanged.
- View Dependent Claims (164, 165, 166, 167, 168, 169, 170, 171)
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172. A fine fiber layer comprising fiber with a diameter of about 0.01 to 0.2 microns that after exposure to 140°
- F. air and a relative humidity of 100% retains greater than 30% of the fine fiber layer efficiency.
- View Dependent Claims (173, 174, 175, 176, 177, 178, 179)
- 184. A fine fiber composition comprising a polymer comprising polyvinyl alcohol and a crosslinking agent.
Specification