Continuously-variable control of pollution reducing chemicals for combustion sources

• US 20030109047A1
• Filed: 11/08/2002
• Published: 06/12/2003
• Est. Priority Date: 11/09/2001
• Status: Abandoned Application

• Current Assignee: Clean Diesel Technologies, Inc.
• Original Assignee: Clean Diesel Technologies, Inc.
• Inventors: Valentine, James M.
• Application Number:
  US10/290,797
• Publication Number:
  US 20030109047A1
• Time in Patent Office: Days
• US Class Current: 436/55
• CPC Class Codes: B01D 53/79 Injecting reactants
• CPC Class Codes: F23J 15/003 for supplying chemicals to fumes, e.g. using injection devices
• CPC Class Codes: F23J 7/00 Arrangement of devices for supplying chemicals to fire
• CPC Class Codes: F23N 5/003 using detectors sensitive to combustion gas properties F23N5/02, F23N5/18 - F23N5/26 take precedence
• CPC Class Codes: Y02C 20/10 of nitrous oxide (N2O)
• CPC Class Codes: Y10T 436/12 Condition responsive control

Abstract

A plurality of separately-controllable, supply nozzles incorporating pulse-width modulated, solenoid-actuated metering valves precisely controls the introduction of pollution control chemicals into the effluent of a combustor to provide improvements in pollution reduction and/or economy of operation despite the existence of widely variable combustor loads.

Claims

1. A method for continuously and variably controlling the introduction of pollution reducing chemicals for reducing emissions from combustion sources, comprising

providing a plurality of separately-controllable, solenoid-actuated, pulse-width modulated metering valve means comprised in supply nozzles at a plurality of locations within a defined space containing combustion gases including one or more pollutant species to be treated,

monitoring combustion gas conditions by sensor means, which send an effluent characteristic signal representative of the conditions monitored to a controller, and

within the controller, comparing the effluent characteristic signal to reference data and sending a control signal based on the comparison to one or more of the solenoid-actuated, pulse-width modulated metering valve means to control the introduction of pollution control chemical into the effluent.

2. A method according to claim 1, wherein the controller includes and utilizes data on predicted and actual NO_x concentration data for a number of operating conditions within a range of possible operating conditions.

3. A method according to claim 1, wherein the controller sends control signals to determine times for individual metering valve means to be open or closed based on predicted NO_x concentration data and adjusts those times based on measured operating conditions.

4. A method according to claim 1, wherein the controller utilizes data generated by computational fluid dynamics to predict NO_x concentration data and pollution control chemical requirements.

5. A method according to claim 1, wherein supply nozzles include means for propelling the pollution control chemical by gaseous carrier fluid from the metering valves to a portion of the defined space containing combustion gases to be treated.

6. A method according to claim 1, wherein pollution control chemical is continuously supplied to the metering valve means comprised in the supply nozzles to constantly cool the metering valve means, with chemical which is not introduced into the combustion gases being returned to recovery means exterior to said metering valve means.

7. A method according to claim 1, wherein metering valve means comprised in the supply nozzles comprise a pintle operated by a solenoid to open and close the valve means for designated time-defined pulses, the duration of which is provided by the controller.

8. A method according to claim 1, wherein gaseous carrier fluid is continuously supplied to the supply nozzles to disperse the pollution control chemical supplied by the metering valve means and to control the temperature of the nozzles.

9. A method according to claim 1, wherein conditions are monitored in the defined space or downstream of said location.

10. A method for continuously and variably controlling the introduction of pollution reducing chemicals for reducing emissions from combustion sources, comprising:

providing a plurality of separately-controllable, separately-controllable, solenoid-actuated, pulse-width modulated metering valve means comprised in supply nozzles at a plurality of locations within a defined space containing combustion gases including one or more pollutant species to be treated, each of said valves comprising a pintle operated by a solenoid to open and close the valve means for designated time-defined pulses, the duration of which is provided by a controller;

continuously supplying pollution control chemical to the metering valve means comprised in the supply nozzles to constantly cool the metering valve means, with chemical which is not introduced into the combustion gases being returned to recovery means exterior to said metering valve means,

continuously supplying gaseous carrier fluid to the supply nozzles to disperse the pollution control chemical supplied by the metering valve means and to control the temperature of the nozzles,

monitoring conditions by sensor means, which send an effluent characteristic signal representative of the conditions monitored to a controller, and

within the controller, comparing the effluent characteristic signal to reference data generated by computational fluid dynamics to predict NO_x concentration data and pollution control chemical requirements and sending a control signal based on the comparison to one or more of the solenoid-actuated pulse-width modulated metering valve means to control the introduction of pollution control chemical into the effluent.

11. A method according to claim 10, wherein the controller includes reference data generated by computational fluid dynamics to predict NO_x concentration data and pollution control chemical requirements.

12. A method according to claim 10, wherein conditions are monitored in the defined space or downstream of said location.

13. An apparatus for continuously and variably controlling the introduction of pollution reducing chemicals for reducing emissions from combustion sources, comprising:

a plurality of separately-controllable, solenoid-actuated, pulse-width modulated metering valve means comprised in supply nozzles at a plurality of locations within a defined space containing combustion gases including one or more pollutant species to be treated,

sensor means for monitoring conditions within the defined space and for sending an effluent characteristic signal representative of the conditions monitored to a controller,

a controller for comparing the effluent characteristic signal to reference data and for sending a control signal based on the comparison to one or more of the solenoid-actuated, pulse-width modulated metering valve means to control the introduction of pollution control chemical into the effluent.

14. An apparatus according to claim 13, wherein supply nozzles include means for propelling the pollution control chemical by gaseous carrier fluid from the metering valves to a portion of the defined space containing combustion gases to be treated.

15. An apparatus according to claim 13, which includes means for continuously supplying pollution control chemical to the metering valve means comprised in the supply nozzles to constantly cool the metering valve means and to return chemical which is not introduced into the combustion gases to recovery means exterior to said metering valve means.

16. An apparatus according to claim 13, wherein metering valve means comprised in the supply nozzles comprise a pintle operated by a solenoid to open and close the valve means for designated time-defined pulses, the duration of which is provided by the controller.

17. A method according to claim 13, which further includes pressurized gas means continuously to continuously supply gaseous carrier fluid to the supply nozzles to disperse the pollution control chemical supplied by the metering valve means and to control the temperature of the nozzles.