Ablation instrument and method for cutting, fragmenting and/or removing material

• US 20030109867A1
• Filed: 02/15/2002
• Published: 06/12/2003
• Est. Priority Date: 12/06/2001
• Status: Abandoned Application

• Current Assignee: GFD-Gessellschaft Fur Diamantprodukte MbH
• Original Assignee: GFD-Gesellschaft Fur Diamantprodukte MbH
• Inventors: Lingenfelder, Christian, Kohn, Erhard, Gluche, Peter, Ertl, Stephan
• Application Number:
  US10/077,033
• Publication Number:
  US 20030109867A1
• Time in Patent Office: Days
• US Class Current: 606/41
• CPC Class Codes: A61B 18/08 by means of electrically-heated probes
• CPC Class Codes: A61B 18/082 Probes or electrodes therefor
• CPC Class Codes: A61F 9/007 Methods or devices for eye surgery

Abstract

Ablation instrument is provided for cutting, fragmenting and/or removing material of an object, containing a carrier substrate, having at least one resistance-heated layer which is disposed on the substrate and made of doped diamond or diamond-like carbon (DLC) and also at least one electrical lead and at least one electrical discharge which are both electrically connected at different places by the resistance-heated layer.

Claims

1. Ablation instrument for cutting, fragmenting and/or removing material of an object, containing a carrier substrate,

having at least one resistance-heating layer which is disposed on the substrate and made of doped diamond or diamond like carbon (DLC) and also at least one electrical lead and at least one electrical discharge which are both electrically connected at different places by the resistance-heated layer.

2. Ablation instrument according to the preceding claim,

characterised in that the substrate contains silicon and/or silicon carbide, silicon oxides (SiO₂, glass), refractory metals or carbides thereof, sapphire, iridium, niobium, tantalum, titanium, tungsten, tungsten carbide, titanium carbide, titanium nitride, silicon nitride, germanium, magnesium oxide, diamond, graphite and/or germanium or is made therefrom.

3. Ablation instrument according to claim 1,

characterised in that the substrate is at least in regions a membrane.

4. Ablation instrument according to on of the preceding claims,

characterised in that the resistance-heated layer has a surface area of less than 10 mm², preferably less than 5 mm².

5. Ablation instrument according to one of the preceding claims,

characterised in that the resistance-heated layer has a dopant concentration greater than or equal to 5×

10¹⁷ cm<sup>−

3</sup> and/or up to 10²² cm<sup>−

3</sup>.

6. Ablation instrument according to one of the preceding claims,

characterised in that the resistance-heated layer is doped with boron, phosphorus, nitrogen, lithium, hydrogen and/or sulphur.

7. Ablation instrument according to one of the preceding claims,

characterised in that the resistance-heated layer has a thermal power density between 0 and 2 GW/cm³.

8. Ablation instrument according to one of the preceding claims,

characterised in that the resistance-heated layer has a specific resistance between 0.1 μ

Ω

cm and 1 Ω

cm.

9. Ablation instrument according to the preceding claim,

characterised in that a thermally insulating layer is disposed between the substrate and the resistance-heated layer.

10. Ablation instrument according to the preceding claim,

characterised in that the thermally insulating layer has a heat conductivity of below 1 W·

cm<sup>−

1</sup> K<sup>−

1</sup> at 300 K.

11. Ablation instrument according to one of the two preceding claims,

characterised in that the thermally insulating layer is made of an amorphous material.

12. Ablation instrument according to one of the three preceding claims,

characterised in that the thermally insulating layer is made of an electrical non-conductor.

13. Ablation instrument according to one of the four preceding claims,

characterised in that the material of the thermally insulating layer is chosen form silicon oxides, silicon nitrides, silicon oxynitrides and aluminium oxides.

14. Ablation instrument according to one of the preceding claims,

characterised in that at least one intermediate layer is disposed between the substrate or the thermally insulating layer and the resistance-heated layer.

15. Ablation instrument according to the preceding claim,

characterised in that the intermediate layer is made of intrinsic or nominally undoped diamond.

16. Ablation instrument according to one of the two preceding claims,

characterised in that the intermediate layer is laterally structured.

17. Ablation instrument according to one of the preceding claims,

characterised in that an electrically insulating layer is disposed at least partially on the resistance-heated layer and/or on the electrical leads and/or discharges.

18. Ablation instrument according to one of the preceding claims,

characterised in that the surface which can be contacted with the object to be treated is hydrogen-terminated, oxygen-terminates, and/or fluorine-terminated.

19. Ablation instrument according to the preceding claim,

characterised in that the carrier substrate is disposed on one end of a stick.

20. Ablation instrument according to the preceding claim,

characterised in that the applicator stick is configured as an applicator tube which has a first opening in the region of a first end and the substrate is disposed in the cavity of the first opening in an adjacent manner such that the surface of the resistance-heated layer is orientated towards the first opening.

21. Ablation instrument according to the preceding claim,

characterised in that the first opening is disposed in an axial direction of the applicator tube or laterally on the circumference of the applicator tube.

22. Ablation instrument according to one of the three preceding claims,

characterised in that the substrate has an external diameter which is smaller than or equal to the internal diameter of the applicator tube or applicator stick and is disposed perpendicularly relative to the axial direction of the applicator tube or the applicator stick.

23. Ablation instrument according to one of the claims 19 to 22,

characterised in that the applicator stick or the applicator tube has a liquid supply and/or a liquid suction removal to or from the surface of the resistance-heated layer.

24. Ablation instrument according to the preceding claim,

characterised in that the liquid supply and/or the liquid suction removal device penetrate through the substrate, the intermediate layer, the thermally insulating layer and the resistance-heated layer as a through-opening.

25. Ablation instrument according to one of the claims 19 to 24,

characterised in that a further internal tube is inserted into the applicator tube and divides the internal space of the applicator tube into two axially extending compartments.

26. Ablation instrument according to one of the claims 19 to 24,

characterised in that a further internal tube is inserted into the applicator tube and divides the internal space of the applicator tube into two concentrically extending compartments.

27. Ablation instrument according to one of the claims 19 to 24,

characterised in that a further internal tube is inserted into the applicator tube and divides the internal space of the applicator tube into two compartments which extend parallel to each other.

28. Ablation instrument according to the preceding claim,

characterised in that both compartments are part of the liquid supply and/or liquid suction removal.

29. Ablation instrument according to one of the preceding claims,

characterised in that the substrate is disposed on the end of the internal tube which is orientated towards the first end of the applicator tube.

30. Ablation instrument according to one of the preceding claims,

characterised in that a nozzle plate is disposed above the resistance-heated layer and has a nozzle opening above the resistance heated layer.

31. Ablation instrument according to one of the preceding claims,

characterised in that a plate is disposed above the resistance-heated layer and has channels for supplying and/or removing by suction liquid to or from the surface of the heating layer.

32. Ablation instrument according to the preceding claim,

characterised in that the channels are configured as capillaries.

33. Ablation instrument according to one of the preceding claims,

characterised in that the electrical lead and discharge have at least one contact material layer, a diffusion barrier disposed thereon and a metallic cover layer disposed on the diffusion barrier.

34. Ablation instrument according to the preceding claim,

characterised in that the contact material layer contains amorphous silicon, Ti, W, Pt, Au, TiW, WC, TiC, TiN, Si, Cu, Be, Fe, Al, Ni, Cr, Sn, Ba, refractory metals and/or doped diamond or is made therefrom.

35. Ablation instrument according to one of the two preceding claims,

characterised in that the diffusion barrier is made of N/W, Ti/Au, C/Au, WC/Au, Ti/Pt/Au and/or conductive diamond-like carbon (DLC).

36. Ablation instrument according to one of the preceding claims,

characterised in that a temperature sensor is disposed in the region of the resistance-heated layer.

37. Ablation instrument according to one of the preceding claims,

characterised in that the resistance layer itself is configured as a temperature sensor.

38. Ablation instrument according to the preceding claim,

characterised in that the temperature sensor is integrated monolithically into the resistance layer.

41. Ablation method according to one of the two preceding claims,

characterised in that the resistance-heated layer is brought into contact with or into the vicinity of the surface of the material to be treated or is introduced into the material to be treated.

42. Ablation method according to one of the three preceding claims,

characterized in that the liquid and/or the material removed from the object to be treated is removed by suction.

43. Ablation method according to one of the four preceding claims,

characterised in that an ablation instrument according to one of the claims 1 to 32 is used.

44. Use of an ablation instrument or of an ablation method according to one of the preceding claims for material treatment and shaping, in order to cut, to fragment and/or to remove material, in particular in medicine, in particular in surgery, in eye surgery, in particular for cataract extraction or vitrectomy.

39. Ablation method for cutting, fragmenting of material or removing material from a surface of an object, wherein a resistance-heated layer made of diamond being brought into direct contact with or into the vicinity of the material to be treated and if necessary a liquid is introduced between the diamond layer and the material to be treated;

the diamond layer is contacted with two electrical conductors and is supplied via the electrical conductors with an electrical current in order to heat it in such a manner that liquid, which is located between the diamond layer and the object and/or the material to be treated, forms vapour bubbles at the contact point to the resistance layer.

40. Ablation method according to the preceding claim,

characterised in that the diamond layer is electrically heated in such a manner that the spinodalian temperature of the liquid is exceeded.