High efficiency power converter

• US 20030112645A1
• Filed: 02/05/2003
• Published: 06/19/2003
• Est. Priority Date: 01/24/1997
• Status: Active Grant

• Current Assignee: SynQor Incorporated
• Original Assignee: SynQor Incorporated
• Inventors: Schlecht, Martin F.
• Granted Patent: US 6,731,520 B2
• Time in Patent Office: Days
• US Class Current: 363/89
• CPC Class Codes: H02J 1/102 being switching converters H02J1/108, H02J1/12 take precedence
• CPC Class Codes: H02M 1/007 Plural converter units in cascade push-pull DC/DC converters with pre-regulator H02M3/3374; DC-AC converters following a DC-DC stage including a high frequency transformer H02M7/4807; DC-AC converters following a DC-DC conversion stage generating periodically varying voltages H02M7/4826
• CPC Class Codes: H02M 3/335 using semiconductor devices only
• CPC Class Codes: H02M 3/33592 having a synchronous rectifier circuit or a synchronous freewheeling circuit at the secondary side of an isolation transformer
• CPC Class Codes: H02M 3/3372 of the parallel type
• CPC Class Codes: H02M 3/3374 with preregulator, e.g. current injected push-pull
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A power converter nearly losslessly delivers energy and recovers energy from capacitors associated with controlled rectifiers in a secondary winding circuit, each controlled rectifier having a parallel uncontrolled rectifier. First and second primary switches in series with first and second primary windings, respectively, are turned on for a fixed duty cycle, each for approximately one half of the switching cycle. Switched transition times are short relative to the on-state and off-state times of the controlled rectifiers. The control inputs to the controlled rectifiers are cross-coupled from opposite secondary transformer windings.

Claims

1. A power converter, comprising:

a primary transformer winding circuit having at least one primary winding;

a secondary transformer winding circuit comprising;

at least one secondary winding coupled to the at least one primary winding;

a controlled rectifier transistor, each primary winding having a voltage waveform with transition times which are short relative to the on-state and off-state times of the controlled rectifier; and

a capacitive divider circuit, a signal controlling the controlled rectifier transistor being derived from the capacitive divider circuit.

2. A power converter as claimed in claim 1 further comprising a circuit to determine the DC component of the signal controlling the controlled rectifier transistor.

3. A power converter as claimed in claim 2 wherein the de component of the signal is adjusted to provide regulation.

4. A power converter as claimed in claim 3 wherein a feedback circuit sets the DC component of the signal controlling the controlled rectifier transistor.

5. A power converter as claimed in claim 3 wherein the power converter provides multiple outputs, the DC component being adjusted to set an output level of at least one of the outputs.

6. A power converter as claimed in claim 1 wherein a control terminal of the controlled rectifier transistor is connected directly to the capacitive divider circuit.

7. A power converter as claimed in claim 1 wherein the capacitive divider circuit includes at least one capacitor external from the controlled rectifier transistor.

8. A power converter as claimed in claim 1 wherein one of two capacitors composing the capacitive divider circuit is substantially entirely intrinsic parasitic capacitance.

9. A power converter as claimed in claim 1 wherein the capacitive divider circuit is coupled to a terminal of a secondary winding of a transformer in the power converter.

10. A power converter as claimed in claim 1 wherein the controlled rectifier transistor is in parallel with an uncontrolled rectifier.

11. A power converter as claimed in claim 10 wherein the uncontrolled rectifier is a body diode in the controlled rectifier transistor.

12. A power converter as claimed in claim 1 wherein a DC component of the signal is adjusted in response to a condition of the power converter.

13. A power converter as claimed in claim 1 wherein a DC component of the signal is adjusted to a state where only the uncontrolled rectifier carries current.

14. A power converter as claimed in claim 1 wherein a DC component of the signal is adjusted to a state where the controlled rectifier transistor is capable of only unidirectional current flow for a period of time.

15. A method for providing rectification in a power converter, comprising:

controlling a voltage waveform across a primary transformer winding;

rectifying an AC waveform by a controlled rectifier transistor in a secondary transformer winding circuit, each primary winding having a voltage waveform with transition times which are short relative to the on-state and off-state times of the controlled rectifier; and

capacitively dividing the AC waveform to derive a control signal used to control the controlled rectifier transistor.

16. A method as claimed in claim 15 further including determining a DC component of the control signal.

17. A method as claimed in claim 16 further including adjusting the DC component of the control signal to provide regulation.

18. A method as claimed in claim 17 wherein adjusting the DC component of the control signal includes feeding back a feedback signal derived from the regulated output of the power converter.

19. A method as claimed in claim 17 wherein (i) the power converter provides multiple outputs and (ii) adjusting the DC component sets an output level of at least one of the outputs.

20. A method as claimed in claim 15 further including rectifying the AC waveform in an uncontrolled manner.

21. A method as claimed in claim 15 wherein capacitively dividing the AC waveform is done, in part, external from a component used for rectifying the AC waveform in a controlled manner.

22. A method as claimed in claim 15 wherein capacitively dividing the AC waveform is done, in part, internal to a component having inherent parasitic capacitance used for rectifying the AC waveform in a controlled manner.

23. A method as claimed in claim 15 wherein a DC component of the control signal is adjusted in response to a condition of the power converter.

24. A method as claimed in claim 15 wherein a DC component of the control signal is adjusted to a state where only the uncontrolled rectifier carries current.

25. A method as claimed in claim 15 wherein a DC component of the control signal is adjusted to a state where the controlled rectifier transistor is capable of only unidirectional current flow for a period of time.

26. A power converter comprising:

a primary transformer winding circuit having at least one primary winding;

a secondary transformer winding circuit comprising;

at least one secondary winding coupled to the at least one primary winding;

means for rectifying an AC waveform by a controlled rectifier transistor, each primary winding having a voltage waveform with transition times which are short relative to the on-state and off-state times of the controlled rectifier; and

means for capacitively dividing the AC waveform to derive a control signal used to control the controlled rectifier transistor.