Turbidity sensor

• US 20030117623A1
• Filed: 12/10/2002
• Published: 06/26/2003
• Est. Priority Date: 12/10/2001
• Status: Active Grant

• Current Assignee: Ecolab USA Incorporated (Ecolab, Inc.)
• Original Assignee: Apprise Technologies (Ecolab, Inc.)
• Inventors: Goin, Jose, Tokhtuev, Eugene, Owen, Christopher, Skirda, Anatoly, Slobodyan, Viktor
• Granted Patent: US 6,842,243 B2
• Time in Patent Office: Days
• US Class Current: 356/338
• CPC Class Codes: G01N 21/53 within a flowing fluid, e.g. smoke
• CPC Class Codes: G01N 2201/0639 Sphere lens

Abstract

A turbidity sensor for underwater measurements is provided with a watertight housing, a light emitting diode, a first light focusing device for focusing a light emitted from the diode and passing the focused light into to-be-measured water, a second light focusing device for collecting at least one scattered light resulted form the focused light when passing the water, a photodiode for receiving the collected light thereby generating electronic signals, and an electronic board for processing the electronic signals.

Claims

1. A turbidity sensor for underwater measurements, comprising:

a watertight housing;

a light emitting diode;

a first light focusing device for focusing a light emitted from the diode and passing the focused light into to-be-measured water;

a second light focusing device for collecting at least one scattered light resulted form the focused light when passing the water;

a photodiode for receiving the collected light thereby generating electronic signals; and

an electronic board for processing the electronic signals.

2. The turbidity sensor according to claim 1, wherein said watertight housing has cavities for accommodating the first and second focusing devices therein respectively.

3. The turbidity sensor according to claim 2, wherein said cavities shaped cylindrically and tilted with a first angle relatively to an upper surface of said watertight housing which is placed below a water surface.

4. The turbidity sensor according to claim 3, wherein the first and second focusing devices are transparent cylinders having a flat end tilting relatively to a cylinder axis with a second angle so as to be in parallel with the upper surface of the housing and another end facing away from the upper surface, and the first angle is equal to the second angle.

5. The turbidity sensor according to claim 4, wherein said another end is a spherical surface for focusing light beam.

6. The turbidity sensor according to claim 4, further comprising two optical windows located in the watertight housing and in parallel with the upper surface of the watertight housing, and the windows are optically communicating with the flat tilted ends of said cylinders respectively.

7. The turbidity sensor according to claim 6, wherein said optical windows are made of sapphire.

8. The turbidity sensor according to claim 4, wherein said cylinders are made of glass, the second angle ranges from 49°

to 53°

, and the spherical end has a radius of 3 to 7 mm.

9. The turbidity sensor according to claim 4, wherein said cylinders are made of sapphire, the second angle ranges from 56°

to 60°

, and the spherical end has a radius of 4 to 8 mm.

10. The turbidity sensor according to claim 4, further comprising a light stop placed inside one of the cavities and between the light emitting diode and said another end of a first cylinder of said cylinders such that a gap is provided between the light stop and said another end of the first cylinder.

11. The turbidity sensor according to claim 10, wherein said light stop has an opening with a diameter of 0.3 to 3 mm for passing light, and the gap is 1 to 8 mm wide.

12. The turbidity sensor according to claim 10, further comprising a positive lens placed inside one of the cavities and between said light stop and said first cylinder.

13. The turbidity sensor according to claim 12, wherein the positive lens is a ball lens having diameter of 2 to 4 mm.

14. The turbidity sensor according to claim 1, wherein said light emitting diode comprises an infrared GaAlAs emitter having a spectral bandwidth of emission of 500 to 900 nm, and said photodiode comprises a GaAlAs photodiode having a spectral bandwidth of emission of 500 to 900 nm.

16. The turbidity sensor according to claim 3, wherein the first and second focusing devices are ball lenses placed inside of said tilted cylindrical cavities.

17. The turbidity sensor according to claim 16, further comprising two optical windows located in the watertight housing and in parallel with the upper surface of the watertight housing, wherein the windows are optically communicating with the ball lenses, and at least one space between the ball lens and the windows is filled with a transparent material.

18. The turbidity sensor according to claim 17, wherein said transparent material comprises a transparent potting compound.

19. The turbidity sensor according to claim 17, wherein said transparent material comprises an optical glue.

20. The turbidity sensor according to claim 10, further comprising a first optical fiber optically connecting the light stop and the light emitting diode, and a second optical fiber optically connecting the second cylinder and the photodiode.

21. The turbidity sensor according to claim 3, wherein said cavities further include a semi-spherical shaped end connecting with the upper surface of the housing.

22. The turbidity sensor according to claim 21, wherein the first and second focusing devices are transparent half ball lenses having a spherical surface from one side and a flat surface from other side therein said half ball lenses fitting in said cavities and having the flat surfaces parallel to the flat surface of the watertight housing.

23. The turbidity sensor according to claim 22, wherein the light emitting diode and the photodiode are placed under one of said half ball lenses along the cylindrical cavities respectively.

24. The turbidity sensor according to claim 23, further comprising a light stop placed inside one of the cavities and between the light emitting diode and said semi-spherical surface of a first ball lens of said ball lens such that a gap is provided between the light stop and said semi-spherical surface of the first ball lens.

25. The turbidity sensor according to claim 24, wherein said light stop has an opening with a diameter of 0.3 to 3 mm for passing light, and the gap is 1 to 8 mm wide.

26. The turbidity sensor according to claim 22, further comprising two optical windows located in the watertight housing and in parallel with the upper surface of the watertight housing, and the windows are optically communicating with the flat ends of said half ball lens respectively.

27. The turbidity sensor according to claim 26, wherein said optical windows made of sapphire.

28. The turbidity sensor according to claim 23, wherein said half ball lenses are made of glass and having a diameter of 3 to 7 mm, and wherein the first angle ranges from 49°

to 53°

29. The turbidity sensor according to claim 24, wherein said half ball lenses are made of sapphire and having a diameter of 4 to 8 mm, and wherein the first angle ranges from 56°

to 60°

.

30. The turbidity sensor according to claim 22, further comprising a first ball lens placed between the photodiode and the semi-spherical surface of a second hall ball lens of said half ball lens.

31. The turbidity sensor according to claim 30, further comprising a first optical fiber optically connecting the light stop and the light emitting diode, and a second optical fiber optically connecting the first ball lens and the photodiode.

32. The turbidity sensor according to claim 31, further comprising a second ball lens placed between the fist fiber and the light emitting diode, and a third ball lens placed between the second fiber and the photodiode.

33. The turbidity sensor according to claim 3, further comprising an optical calibrator accommodated by a third cavity inside of said watertight housing.

34. The turbidity sensor according to claim 33, wherein the optical calibrator has an electrical switch for enabling or disabling the optical calibrator.

35. The turbidity sensor according to claim 33, wherein the third cavity include a first cylindrical channel for accommodating the optical calibrator therein, and the third cavity is positioned perpendicular to the upper surface of the housing such that a light reflecting means or a shutter of the optical calibrator is moved along the first cylindrical channel by a moving means to enable or disable the optical calibrator.

36. The turbidity sensor according to claim 35, wherein the electrical switch drives the light reflecting means or the shutter to move along the first cylindrical channel.

37. The turbidity sensor according to claim 36, wherein the electrical switch comprises an electromagnet.

38. The turbidity sensor according to claim 35, wherein the shutter is opaque, and the optical calibrator further includes two pieces of optic fiber separated by the opaque shutter.

39. The turbidity sensor according to claim 35, wherein the light reflecting means comprises a mirror, and the optical calibrator further comprises a movable mirror holder with one position allowing the mirror reflects at least a portion of the light from the first light focusing device into the second light focusing device and another position for blocking said portion of the light.

40. The turbidity sensor according to claim 39, wherein the third cavity further comprising a second and a third cylindrical channels for passing said portion of the light, and a light reflected by the mirror.

41. The turbidity sensor according to claim 39, wherein the movable holder moves outside of the watertight housing to move the mirror above the upper surface of the housing so as to reflect said portion of the light.

42. The turbidity sensor according to claim 3, further comprising an optical calibrator placed outside of said watertight housing and comprises a transparent member movable above the said optical windows having one side transparent and another side comprising reflective or diffusing surface able to direct part of the excitation beam into the third focusing device.

43. The turbidity sensor according to claim 42, wherein the electrical drive comprises an electrical motor operable to rotate the optical calibrator from the position when it is illuminated by light beam into position when light beam is not restricted and turbidity of water should be measured.

44. The turbidity sensor according to claim 42, wherein a soft cleaning member fixed stationary near or around the said windows therein a transparent surface of the optical calibrator can be cleaned from the possible contamination.

45. The turbidity sensor according to claim 32, further comprising a first optical filter placed between the second ball lens and the light emitting diode, and a second optical filter placed between the third ball lens and the photodiode.

46. The turbidity sensor according to claim 45, therein said optical filters are arranged to be movable and made of at least two parts with different spectral transmission.

15. The turbidity sensor according to claim 15, wherein the infrared GaAlAs emitter and the GaAlAs photodiode have a preferred spectral bandwidth of emission of 820 to 890 nm.