Fire-resistant composite panel and fire-resistant decorative composite panel using the same
First Claim
Patent Images
1. A fire-resistant composite panel comprising:
- a) a substrate layer formed by impregnating or coating a substrate material of a woven or nonwoven fabric of inorganic fiber, or a paper, with a resin compound which contains an inorganic filler having loess as a main component and a thermosetting resin selected from the group consisting of a phenol resin, a modified phenol resin, a modified phenol-urea resin, a melamine resin, and a modified melamine resin; and
b) a rear layer of an aluminum sheet or a galvanized steel plate.
1 Assignment
0 Petitions
Accused Products
Abstract
The present invention relates to a fire-resistant composite panel having superior fire-resistance and impact-resistance, a low dimensional change, and good workability to form a curvature, and it also relates to a fire-resistant decorative composite panel using the same. The composite panel comprises a substrate layer formed by impregnating or coating a substrate material of a woven or nonwoven fabric of inorganic fiber, or a paper, with a resin compound that contains an inorganic filler having loess as a main component and a thermosetting resin, and a rear layer of an aluminum sheet or a galvanized steel plate.
24 Citations
30 Claims
-
1. A fire-resistant composite panel comprising:
-
a) a substrate layer formed by impregnating or coating a substrate material of a woven or nonwoven fabric of inorganic fiber, or a paper, with a resin compound which contains an inorganic filler having loess as a main component and a thermosetting resin selected from the group consisting of a phenol resin, a modified phenol resin, a modified phenol-urea resin, a melamine resin, and a modified melamine resin; and
b) a rear layer of an aluminum sheet or a galvanized steel plate. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 24, 25)
-
-
21. A fire-resistant decorative composite panel comprising:
-
a) a decoration layer formed by impregnating or coating a patterned substrate with a thermosetting resin;
b) a substrate layer formed by impregnating or coating a substrate material of a woven or nonwoven fabric of inorganic fiber, or a paper, with a resin compound which contains an inorganic filler having loess as a main component and a thermosetting resin selected from the group consisting of a phenol resin, a modified phenol resin, a modified phenol-urea resin, a melamine resin, and a modified melamine resin; and
c) a rear layer of an aluminum sheet or a galvanized steel plate. - View Dependent Claims (22, 23)
-
-
26. A fire-resistant decorative composite panel prepared by superposing from top to bottom:
-
a) a decoration layer formed by impregnating or coating a patterned substrate with a thermosetting resin;
b) 1 to 5 substrate layers formed by impregnating or coating a substrate material of a woven or nonwoven fabric of inorganic fiber, or a paper, with a resin compound which contains an inorganic filler having loess as a main component and a thermosetting resin selected from the group consisting of a phenol resin, a modified phenol resin, a modified phenol-urea resin, a melamine resin, and a modified melamine resin; and
c) a rear layer of an aluminum sheet or a galvanized steel plate with a thermosetting resin coated on its surface, and then by forming it to be integrated by heat-pressing.
-
-
27. A fire-resistant decorative composite panel prepared by superposing from top to bottom:
-
a) a decoration layer formed by impregnating or coating a patterned substrate with a thermosetting resin;
b) 1 to 5 substrate layers formed by impregnating or coating a substrate material of a woven or nonwoven fabric of inorganic fiber, or a paper, with a resin compound which contains an inorganic filler having loess as a main component and a thermosetting resin selected from the group consisting of a phenol resin, a modified phenol resin, a modified phenol-urea resin, a melamine resin, and a modified melamine resin;
c) 1 to 12 reinforcing layers formed by impregnating or coating a woven inorganic fiber fabric or kraft paper with a resin compound of a modified melamine resin or a modified phenol resin; and
d) a rear layer of an aluminum sheet or a galvanized steel plate with a thermosetting resin coated on its surface, and then by forming it to be integrated by heat-pressing.
-
-
28. A fire-resistant decorative composite panel prepared by superposing from top to bottom:
-
a) a decoration layer formed by impregnating or coating a patterned substrate with a thermosetting resin;
b) 1 to 12 reinforcing layers formed by impregnating or coating a woven inorganic fiber fabric or kraft paper with a resin compound of a modified melamine resin or a modified phenol resin;
c) 1 to 5 substrate layers formed by impregnating or coating a substrate material of a woven or nonwoven fabric of inorganic fiber, or a paper, with a resin compound which contains an inorganic filler having loess as a main component and a thermosetting resin selected from the group consisting of a phenol resin, a modified phenol resin, a modified phenol-urea resin, a melamine resin and, a modified melamine resin; and
d) a rear layer of an aluminum sheet or a galvanized steel plate with a thermosetting resin coated on its surface, and then by forming it to be integrated by heat-pressing.
-
-
29. A fire-resistant decorative composite panel prepared by superposing from top to bottom:
-
a) a decoration layer formed by impregnating or coating a patterned substrate with a thermosetting resin;
b) 1 to 5 substrate layers formed by impregnating or coating a substrate material of a woven or nonwoven fabric of inorganic fiber, or a paper, with a resin compound which contains an inorganic filler having loess as a main component and a thermosetting resin selected from the group consisting of a phenol resin, a modified phenol resin, a modified phenol-urea resin, a melamine resin, and a modified melamine resin;
c) 1 to 12 reinforcing layers formed by impregnating or coating a woven inorganic fiber fabric or kraft paper with a resin compound of a modified melamine resin or a modified phenol resin;
d) 1 to 5 substrate layers formed by impregnating or coating a substrate material of a woven or nonwoven fabric of inorganic fiber, or a paper, with a resin compound which contains an inorganic filler having loess as a main component and a thermosetting resin selected from the group consisting of a phenol resin, a modified phenol resin, a modified phenol-urea resin, a melamine resin, and a modified melamine resin; and
e) a rear layer of an aluminum sheet or a galvanized steel plate with a thermosetting resin coated on its surface, and then by forming it to be integrated by heat-pressing.
-
-
30. A fire-resistant decorative composite panel prepared by superposing from top to bottom:
-
a) a decoration layer formed by impregnating or coating a patterned substrate with a thermosetting resin;
b) 1 to 12 reinforcing layers formed by impregnating or coating a woven inorganic fiber fabric or kraft paper with a resin compound of a modified melamine resin or a modified phenol resin;
c) 1 to 5 substrate layers formed by impregnating or coating a substrate material of a woven or nonwoven fabric of inorganic fiber, or a paper, with a resin compound which contains an inorganic filler having loess as a main component and a thermosetting resin selected from the group consisting of a phenol resin, a modified phenol resin, a modified phenol-urea resin, a melamine resin, and a modified melamine resin;
d) 1 to 12 reinforcing layers formed by impregnating or coating a woven inorganic fiber fabric or kraft paper with a resin compound of a modified melamine resin or a modified phenol resin; and
e) a rear layer of an aluminum sheet or a galvanized steel plate with a thermosetting resin coated on its surface, and then by forming it to be integrated by heat-pressing.
-
Specification