Ultra-low shrinkage composite resins based on blended nematic liquid crystal monomers
First Claim
Patent Images
1. A method comprising:
- providing a 4-hydroxyl benzoic acid comprising a carboxyl substituent;
providing an alkylene group comprising an α
-hydroxyl group and an ω
-halide group;
condensing said 4-hydroxyl of said benzoic acid with said ω
-halide group under conditions effective to produce a hydroxyl terminated alkyloxy comprising said α
-hydroxyl group at a first terminus and said carboxyl substituent of said 4-hydroxyl benzoic acid at a second terminus.
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Abstract
A novel method of making liquid crystal monomers, novel monomer blends, and novel secondary monomers for use in such blends. The blends remain in a nematic state after additing inorganic filler, and exhibit low cure shrinkage.
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Citations
181 Claims
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1. A method comprising:
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providing a 4-hydroxyl benzoic acid comprising a carboxyl substituent;
providing an alkylene group comprising an α
-hydroxyl group and an ω
-halide group;
condensing said 4-hydroxyl of said benzoic acid with said ω
-halide group under conditions effective to produce a hydroxyl terminated alkyloxy comprising said α
-hydroxyl group at a first terminus and said carboxyl substituent of said 4-hydroxyl benzoic acid at a second terminus. - View Dependent Claims (2, 3, 4, 31)
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5. A method comprising:
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providing a 4-hydroxyl benzoic acid comprising a carboxyl substituent;
providing an alkylene group comprising an a-hydroxyl group and an ω
-halide group;
condensing said 4-hydroxyl of said benzoic acid with said ω
-halide group under conditions effective to activate said carboxyl group and to produce a hydroxyl terminated alkyloxy comprising said α
-hydroxyl group at a first terminus and an activated carboxyl substituent of said 4-hydroxyl benzoic acid at a second terminus;
reacting a polymerizable group with said first terminus under conditions effective to produce an ethereal benzoic acid comprising said activated carboxyl substituent in a position para- to a polymerizable terminus; and
,providing a hydroquinone comprising a bulky organic group and comprising a first hydroxyl group para- to a second hydroxyl group, at least one of said first hydroxyl group and said second hydroxyl group being an ionically activated hydroxyl group;
condensing said at least one ionically activated hydroxyl group of said hydroquinone with said activated carboxyl substituent of said ethereal benzoic acid under conditions effective to produce a compound comprising at least two aromatic rings joined by an ester linkage and comprising a polymerizable terminus and a terminus selected from the group consisting of a second polymerizable terminus and said second hydroxyl group of said hydroquinone. - View Dependent Claims (6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17)
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18. A method comprising:
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providing a 4-hydroxy benzoic acid comprising a carboxyl substituent;
providing an alkylene group comprising an α
-hydroxyl group and an ω
-halide group;
condensing said 4-hydroxyl substituent of said benzoic acid with said ω
-halide group under conditions effective to produce a hydroxyl terminated alkyloxy comprising said α
-hydroxyl group of said alkylene group at a first terminus and said carboxyl substituent of said benzoic acid at a second terminus;
reacting a polymerizable group with said first terminus under conditions effective to produce an ethereal benzoic acid comprising said activated carboxyl substituent in a position para- to a polymerizable terminus; and
,providing a hydroquinone comprising a bulky organic group and comprising a first hydroxyl group para- to a second hydroxyl group, at least one of said first hydroxyl group and said second hydroxyl group being an ionically activated hydroxyl group;
condensing said at least one ionically activated hydroxyl group of said hydroquinone with said activated carboxyl substituent of said ethereal benzoic acid under conditions effective to produce a nematic liquid crystal comprising three aromatic rings joined by an ester linkage and comprising at least a first polymerizable terminus. - View Dependent Claims (19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 32)
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- 33. A resin blend comprising inorganic filler and a primary liquid crystal monomer at a ratio to a secondary monomer, said secondary monomer and said ratio being adapted to maintain said resin blend in a nematic liquid crystalline state for about 30 minutes or more after addition of an inorganic filler at a temperature of 20°
- 42. The resin blend of claim 42 wherein R2 is a t-butyl group.
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46. A resin blend comprising inorganic filler and a primary liquid crystal monomer at a ratio to a secondary monomer, said ratio and said secondary monomer being adapted to maintain said resin blend in a nematic liquid crystalline state for about 30 minutes or more after addition of an inorganic filler at a temperature of 20 °
- C., wherein said blend exhibits about 4 vol. % or less polymerization shrinkage.
- View Dependent Claims (45, 47, 48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65, 66, 67, 68, 69, 70, 71, 72, 73, 74, 75, 76, 77, 78, 79, 80, 81, 82, 83, 84, 85, 86, 87, 88, 89, 90, 91, 92, 93, 94, 95, 96, 97, 98, 99, 100, 101, 102, 103, 104, 105, 106, 107, 108, 173, 174, 176, 177, 178, 179, 180)
- 109. A composition having the following general structure:
- 120. A composition having the following general structure:
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122. The composition α
- ,ω
-bis-4-[4-{4-(ω
-R-acryloxy-alkyloxy)-benzoyloxy}-2-R7-phenoxy carbonyl]-phenoxy-alkane wherein;
R is selected from the group consisting of H and CH3. said alkyls have from about 2 to about 12 carbon atoms; and
R7 independently is selected from the group consisting of t-butyl groups, phenyl groups, isopropyl groups, and secondary butyl groups. - View Dependent Claims (123, 124, 125, 126, 127)
- ,ω
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128. A composition having the following general structure:
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129. The compound n-[4-({n-[(2-(R7)-4-{4-[n-(2-R-prop-2-noyloxy)alkyloxy]phenylcarbonyloxy}phenyl)oxycarbonyl]alkyl}oxycarbonyl)phenoxy]alkyl 2-R-prop-2-enoate wherein:
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R is selected from the group consisting of H and CH3, said alkyls have from about 2 to about 12 carbon atoms; and
R7 is selected from the group consisting of a t-butyl group, a phenyl group, an isopropyl group, and a secondary butyl group. - View Dependent Claims (130, 131, 132, 133, 134)
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- 135. A composition having the following general structure:
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139. A composition having the following general structure:
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140. A composition having the following general structure:
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141. A composition having the following general structure:
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142. The composition nonanedioic acid bis-(2-R7-4-{4-[6-(2-R-acryloyloxy)-alkyloxy]-benzoyloxy}-phenyl) ester wherein:
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R is selected from the group consisting of H and CH3;
said alkyls have from about 2 to about 12 carbon atoms; and
R7 is selected from the group consisting of a t-butyl group, a phenyl group, an isopropyl group, and a secondary butyl groups. - View Dependent Claims (145)
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- 143. The composition of claim 143 wherein R7 is selected from the group consisting of a t-butyl group and a phenyl group.
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148. A method for making a composition comprising
providing a 4-hydroxyl benzoic acid comprising a carboxyl substituent; -
providing an alkylene group comprising an α
-halide group and an ω
-halide group;
condensing said 4-hydroxyl of said benzoic acid with said ω
-halide group under first conditions effective to activate said carboxyl substituent and to produce a hydroxyl terminated alkyloxy comprising said α
-hydroxyl group at a first terminus and an activated carboxyl substituent of said 4-hydroxyl benzoic acid at a second terminus;
providing a hydroquinone comprising a bulky organic group and comprising a first hydroxyl group para- to a second hydroxyl group, at least one of said first hydroxyl group and said second hydroxyl group being an ionically activated hydroxyl group;
condensing said activated carboxyl substituent with said at least one ionically activated hydroxyl group of said hydroquinone under second conditions effective to produce α
,ω
-bis-4-[4-{4-(ω
-R-acryloxy-alkyloxy)-benzoyloxy}-2-R7-phenoxy carbonyl]-phenoxy-alkane.
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149. A method for making a composition comprising
providing a 4-hydroxyl benzoic acid comprising a carboxyl substituent; -
providing an alkylene group comprising an α
-halide group and an ω
-halide group and comprising from about 2 to about 12 carbon atoms;
condensing said 4-hydroxyl of said benzoic acid with said ω
-halide group under first conditions effective to activate said carboxyl substituent and to produce a hydroxyl terminated alkyloxy comprising said α
-hydroxyl group at a first terminus and an activated carboxyl substituent of said 4-hydroxyl benzoic acid at a second terminus;
providing a 2-(R7)-4-[4-(6-acryloxy-alkyloxy)-benzoyloxy]-phenol comprising a bulky organic group and an ionically activated hydroxyl group para- to said [4-(6-acryloxy-alkyloxy)-benzoyloxy] group;
condensing said activated carboxyl substituent with said ionically activated hydroxyl group under second conditions effective to produce nonanedioic acid-α
,ω
-bis-(2-R7)-4-[4-{ω
-(2-R-acryloyloxy)-alkyloxy}-benzoyloxy]-phenyl ester. - View Dependent Claims (150, 151, 152, 153, 154)
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155. A method for making a composition comprising
providing a 4-hydroxyl benzoic acid comprising a carboxyl substituent; -
providing an alkanoyl halide comprising an ω
-halide group and having from about 2 to about 12 carbon atoms;
condensing said 4-hydroxyl of said benzoic acid with said ω
-halide group under first conditions effective to activate said carboxyl substituent and to produce 4-(ω
-R-acryloxy-alkyloxy) benzoic acid comprising an activated carboxyl substitutent;
providing a hydroquinone comprising a bulky organic group and comprising a first hydroxyl group para- to a second hydroxyl group, at least one of said first hydroxyl group and said second hydroxyl group being an ionically activated hydroxyl group;
condensing said activated carboxyl substituent of said 4-(ω
-R-acryloxy-alkyloxy) benzoic acid with with said at least one ionically activated hydroxyl group of said hydroquinone under second conditions effective to produce 2-(R7)-1-[4-(ω
-R-acryloxy-alkyl-α
-oxy)-benzoyloxy], 4-(ω
-halo-α
-alkanoyloxy)-benzene. - View Dependent Claims (156, 157, 158, 159, 160)
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161. A resin blend comprising a liquid crystal monomer at a 3:
- 2 ratio to a secondary monomer said secondary monomer being 2-(t-butyl),1-[4-(6-acryloxy-hexyl-1-oxy)-benzoyloxy], 4-[4-{6-(3-acryl oxy-propionoxy)-hexyl-1-oxy}-benzoyloxy]-benzene, said liquid crystal monomer having the following general structure;
- 2 ratio to a secondary monomer said secondary monomer being 2-(t-butyl),1-[4-(6-acryloxy-hexyl-1-oxy)-benzoyloxy], 4-[4-{6-(3-acryl oxy-propionoxy)-hexyl-1-oxy}-benzoyloxy]-benzene, said liquid crystal monomer having the following general structure;
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162. A resin blend comprising an inorganic filler and a liquid crystal monomer at a ratio of 3:
- 2 to a secondary monomer said secondary monomer being 2-(t-butyl), 1-[4-(6-acryloxy-hexyl-1-oxy)-benzoyloxy], 4-[4-{6-(3-acryl oxy-propionoxy)-hexyl-1-oxy}-benzoyloxy]-benzene, said liquid crystal monomer having the following general structure;
- 2 to a secondary monomer said secondary monomer being 2-(t-butyl), 1-[4-(6-acryloxy-hexyl-1-oxy)-benzoyloxy], 4-[4-{6-(3-acryl oxy-propionoxy)-hexyl-1-oxy}-benzoyloxy]-benzene, said liquid crystal monomer having the following general structure;
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163. A resin blend comprising an inorganic filler and a liquid crystal monomer at a 3:
- 2 ratio to a secondary monomer, said secondary monomer being 2-(t-butyl), 1-[4-(6-acryloxy-hexyl-1-oxy)-benzoyloxy], 4-[4-{6-(3-acryl oxy-propionoxy)-hexyl-1-oxy}-benzoyloxy]-benzene, said liquid crystal monomer having the following general structure;
- 2 ratio to a secondary monomer, said secondary monomer being 2-(t-butyl), 1-[4-(6-acryloxy-hexyl-1-oxy)-benzoyloxy], 4-[4-{6-(3-acryl oxy-propionoxy)-hexyl-1-oxy}-benzoyloxy]-benzene, said liquid crystal monomer having the following general structure;
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164. A resin blend comprising an inorganic filler and a liquid crystal monomer at a ratio of 3:
- 2 to a secondary monomer, said secondary monomer being 2-(t-butyl), 1-[4-(6-acryloxy-hexyl-1-oxy)-benzoyloxy], 4-[4-{6-(3-acryl oxy-propionoxy)-hexyl-1-oxy}-benzoyloxy]-benzene, and said liquid crystal monomer has the following general structure;
- 2 to a secondary monomer, said secondary monomer being 2-(t-butyl), 1-[4-(6-acryloxy-hexyl-1-oxy)-benzoyloxy], 4-[4-{6-(3-acryl oxy-propionoxy)-hexyl-1-oxy}-benzoyloxy]-benzene, and said liquid crystal monomer has the following general structure;
- 165. A resin blend comprising an inorganic filler and a liquid crystal monomer at a ratio to a secondary monomer, said secondary monomer and said ratio being adapted to produce a nematic to isotopic transition temperature for said resin blend of about 50°
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181. A method for delaying crystallization of a primary liquid crystal monomer which otherwise crystallizes in under 30 minutes after addition of inorganic filler at a temperature of 20°
- C., said method comprising providing a resin blend comprising said primary liquid crystal monomer and at least one secondary monomer, whereby upon addition of said inorganic filler to said resin blend at a temperature of 20°
C., said resin blend maintains a nematic liquid crystallin state for about 30 minutes or more and exhibits about 4 vol. % or less polymerization shrinkage.
- C., said method comprising providing a resin blend comprising said primary liquid crystal monomer and at least one secondary monomer, whereby upon addition of said inorganic filler to said resin blend at a temperature of 20°
Specification