Monitoring thermal barrier coating deterioration via acoustic response to gas flow, pressure and impact

• US 20030126928A1
• Filed: 10/01/2002
• Published: 07/10/2003
• Est. Priority Date: 10/01/2001
• Status: Active Grant

• Current Assignee: Siemens Energy Incorporated (Siemens AG)
• Original Assignee: Siemens Westinghouse Power Corporation
• Inventors: Harrold, Ronald T., Sanjana, Zal N.
• Granted Patent: US 7,062,971 B2
• Time in Patent Office: Days
• US Class Current: 73/600
• CPC Class Codes: G01N 2291/015 Attenuation, scattering
• CPC Class Codes: G01N 2291/0423 Surface waves, e.g. Rayleigh waves, Love waves
• CPC Class Codes: G01N 2291/048 Transmission, i.e. analysed material between transmitter and receiver
• CPC Class Codes: G01N 29/14 using acoustic emission techniques echo of particles G01N29/046; measuring mechanical vibrations or acoustic waves in solids in general G01H1/00
• CPC Class Codes: G01N 29/228 related to high temperature conditions

Abstract

A method of monitoring the condition of a thermal barrier coating on a turbine blade or vane during operation of the turbine is provided. The method includes providing a means for receiving acoustic output of the blade or vane during operation of the turbine and monitoring the acoustic output over time, to determine the condition of the thermal barrier coating on the blade or vane. The acoustic output arises from a force on the blade or vane, such as that due to impact of particles, a pulse of gas pressure or constant gas flow. An apparatus employing the above method for monitoring the condition of the thermal barrier coating during operation of the turbine, is also provided.

Claims

1. A method of monitoring the condition of a thermal barrier coating on a turbine blade or vane in a combustion turbine comprising:

providing a means for receiving acoustic output of said blade or said vane during operation of said turbine; and

monitoring the magnitude of surface waves of said acoustic output over time to detect deterioration of said thermal barrier coating on said blade or said vane;

said acoustic output arising from a force applied by working gas or its constituents on said blade or said vane.

2. The method of claim 1, wherein said means for receiving said acoustic output is a short segment of an acoustic waveguide bonded to a surface of said vane.

3. The method of claim 2, further comprising a means for converting said acoustic output to an electrical signal.

4. The method of claim 3, wherein said means for converting said acoustic output to an electrical signal is a piezoceramic crystal.

5. The method of claim 1, further comprising the step of filtering said acoustic signal to remove a portion of said acoustic signal below 30 kHz.

6. An apparatus for monitoring the condition of a thermal barrier coating on a turbine blade or vane in a combustion turbine comprising:

means for receiving acoustic output of said blade or said vane during operation of said turbine; and

means for monitoring the magnitude of surface waves of said acoustic output over time to detect deterioration of said thermal barrier coating on said blade or said vane during operation of said turbine;

said acoustic output arising from a force applied by working gas or its constituents on said blade or said vane.

7. The apparatus of claim 6, wherein said means for receiving said acoustic output is a short segment of an acoustic waveguide bonded to a surface of said vane.

8. The apparatus of claim 6, further comprising a means for converting said acoustic output to an electrical signal.

9. The method of claim 8, wherein said means for converting said acoustic output to an electrical signal is a piezoceramic crystal.

10. The apparatus of claim 6, further comprising a means for filtering said acoustic signal to remove a portion of said acoustic signal below 30 kHz.

11. A method of monitoring the condition of a thermal barrier coating on a turbine blade or vane in a combustion turbine comprising:

introducing non-damaging particles into a gas stream of said turbine;

providing a means for receiving acoustic output of said blade or said vane, said acoustic output arising from impact of said non-damaging particles on said blade or vane during operation of said turbine; and

monitoring the magnitude of surface waves of said acoustic output over time to detect deterioration of said thermal barrier coating on said blade or said vane.

12. The method of claim 11, wherein said means for receiving said acoustic output is a short segment of an acoustic waveguide bonded to a surface of said vane.

13. The method of claim 12, further comprising a means for converting said acoustic output to an electrical signal.

14. The method of claim 13, wherein said means for converting said acoustic output to an electrical signal is a piezoceramic crystal.

15. The method of claim 11, further comprising the step of filtering said acoustic signal to remove a portion of said acoustic signal below 30 kHz.