Light emitting apparatus and method for manufacturing the same
First Claim
1. A light emitting device comprising:
- a thin film transistor over an insulating surface comprising;
a semiconductor layer;
a gate insulation film; and
a gate electrode;
a first inorganic insulation layer under the semiconductor layer;
a second inorganic insulation layer over the gate electrode;
a first organic insulation layer over the second inorganic insulation layer;
a third inorganic insulation layer over the first organic insulation layer;
a wiring layer extending over the third inorganic insulation layer;
a second organic insulation layer overlapping with an end of the wiring layer, the second organic insulation layer having an inclined surface with continuously varying curvatures;
a fourth inorganic insulation layer formed over an upper surface and a side surface of the second organic insulation layer, the fourth inorganic insulation layer having an opening over the wiring layer;
a cathode layer formed over the wiring layer, the cathode layer having an end overlapping with the fourth inorganic insulation layer;
a light emitting layer comprising an organic material formed over the cathode layer and the fourth inorganic insulation layer;
an anode layer formed over the light emitting layer comprising an organic material; and
a fifth inorganic insulation layer formed over the anode layer, wherein the light emitted from the light emitting material is visible through the fifth inorganic insulation layer and the anode, and wherein each of the third inorganic insulation layer and the fourth inorganic insulation layer comprises a material selected from the group consisting of silicon nitride and aluminum nitride.
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Accused Products
Abstract
The purpose of the invention is to improve reliability of a light emitting apparatus comprising a TFT and organic light emitting elements.
The light emitting apparatus according to the invention having a thin film transistor and a light emitting element, comprises; a first inorganic insulation layer on the lower surface of a semiconductor layer, a second inorganic insulation layer on the upper surface of agate electrode, a first organic insulation layer on the second inorganic insulation layer, a third inorganic insulation layer on the first organic insulation layer, a wiring layer extending on the third inorganic insulation layer, a second organic insulation layer overlapped with the end of the wiring layer and having an inclination angle of 35 to 45 degrees, a fourth inorganic insulation layer formed on the upper surface and side surface of the second organic insulation layer and having an opening over the wiring layer, a cathode layer formed in contact with the wiring layer and having side end overlapped with the fourth inorganic insulation layer, and an organic compound layer formed in contact with the cathode layer and the fourth inorganic insulation layer and comprising light emitting material, and an anode layer formed in contact with the organic compound layer comprising the light emitting material, wherein the third inorganic insulation layer and the fourth inorganic insulation layer are formed with silicon nitride or aluminum nitride.
196 Citations
69 Claims
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1. A light emitting device comprising:
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a thin film transistor over an insulating surface comprising;
a semiconductor layer;
a gate insulation film; and
a gate electrode;
a first inorganic insulation layer under the semiconductor layer;
a second inorganic insulation layer over the gate electrode;
a first organic insulation layer over the second inorganic insulation layer;
a third inorganic insulation layer over the first organic insulation layer;
a wiring layer extending over the third inorganic insulation layer;
a second organic insulation layer overlapping with an end of the wiring layer, the second organic insulation layer having an inclined surface with continuously varying curvatures;
a fourth inorganic insulation layer formed over an upper surface and a side surface of the second organic insulation layer, the fourth inorganic insulation layer having an opening over the wiring layer;
a cathode layer formed over the wiring layer, the cathode layer having an end overlapping with the fourth inorganic insulation layer;
a light emitting layer comprising an organic material formed over the cathode layer and the fourth inorganic insulation layer;
an anode layer formed over the light emitting layer comprising an organic material; and
a fifth inorganic insulation layer formed over the anode layer, wherein the light emitted from the light emitting material is visible through the fifth inorganic insulation layer and the anode, and wherein each of the third inorganic insulation layer and the fourth inorganic insulation layer comprises a material selected from the group consisting of silicon nitride and aluminum nitride. - View Dependent Claims (3, 5, 7, 9)
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2. A light emitting device comprising:
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a pixel section over an insulating surface comprising a thin film transistor comprising;
a semiconductor layer;
a gate insulation film; and
a gate electrode;
a driving circuit section over the insulating surface comprising a thin film transistor comprising;
a semiconductor layer;
a gate insulation film; and
a gate electrode, a first inorganic insulation layer under the semiconductor layer;
a second inorganic insulation layer over the gate electrode;
a first organic insulation layer over the second inorganic insulation layer;
a third inorganic insulation layer over the first organic insulation layer;
a wiring layer extending over the third inorganic insulation layer;
a second organic insulation layer overlapping with an end of the wiring layer, the second organic insulation layer having an inclined surface with continuously varying curvatures;
a fourth inorganic insulation layer formed over the upper surface and the side surface of the second organic insulation layer, the fourth inorganic insulation layer having an opening over the wiring layer;
a cathode layer formed over the wiring layer, the cathode layer having an end overlapping with the fourth inorganic insulation layer;
a light emitting layer comprising an organic material formed over the cathode layer and the fourth inorganic insulation layer;
an anode layer formed over the light emitting layer comprising an organic material; and
a fifth inorganic insulation layer formed over the anode layer; and
a seal pattern over the fourth inorganic insulation layer, wherein the driving circuit section is formed in the peripheral region of the pixel section, wherein the light emitted from the light emitting material is visible through the fifth inorganic insulation layer, wherein each of the third inorganic insulation layer and the fourth inorganic insulation layer comprises a material selected from the group consisting of silicon nitride and aluminum nitride, and wherein the seal pattern is overlapped with the driving circuit section. - View Dependent Claims (4, 6, 8, 10)
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11. A light emitting device comprising:
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a thin film transistor over an insulating surface comprising;
a semiconductor layer;
a gate insulation film; and
a gate electrode;
a first inorganic insulation layer under the semiconductor layer;
a second inorganic insulation layer over the gate electrode;
a first organic insulation layer over the second inorganic insulation layer;
a third inorganic insulation layer over the first organic insulation layer;
a wiring layer extending over the third inorganic insulation layer;
a second organic insulation layer overlapping with an end of the wiring layer, the second organic insulation layer having an inclined surface with continuously varying curvatures;
a fourth inorganic insulation layer formed over the upper surface and the side surface of the second organic insulation layer, the fourth inorganic insulation layer having an opening over the wiring layer;
a cathode layer formed over the wiring layer, the cathode layer having an end overlapping with the fourth inorganic insulation layer;
a light emitting layer comprising an organic material formed over the cathode layer and the fourth inorganic insulation layer; and
an anode layer formed over the light emitting layer comprising an organic material, wherein each of the third inorganic insulation layer and the fourth inorganic insulation layer comprises a material selected from the group consisting of silicon nitride and aluminum nitride. - View Dependent Claims (12, 13)
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14. A light emitting device comprising:
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a pixel section over an insulating surface comprising a thin film transistor comprising;
a semiconductor layer;
a gate insulation film; and
a gate electrode;
a driving circuit section over the insulating surface comprising a thin film transistor comprising;
a semiconductor layer;
a gate insulation film; and
a gate electrode;
a first inorganic insulation layer under the semiconductor layer;
a second inorganic insulation layer over the gate electrode;
a first organic insulation layer over the second inorganic insulation layer;
a third inorganic insulation layer over the first organic insulation layer;
a wiring layer extending over the third inorganic insulation layer;
a second organic insulation layer overlapping with an end of the wiring layer, the second organic insulation layer having an inclined surface with continuously varying curvatures;
a fourth inorganic insulation layer formed over the upper surface and the side surface of the second organic insulation layer, the fourth inorganic insulation layer having an opening over the wiring layer;
a cathode layer formed over the wiring layer, the cathode layer having an end overlapping with the fourth inorganic insulation layer;
a light emitting layer comprising an organic material formed over the cathode layer and the fourth inorganic insulation layer;
an anode layer formed over the the light emitting layer comprising an organic material; and
a seal pattern over the fourth inorganic insulation layer, wherein the driving circuit section is formed in the peripheral region of the pixel section, and wherein each of the third inorganic insulation layer and the fourth inorganic insulation layer comprises a material selected from the group consisting of silicon nitride and aluminum nitride. - View Dependent Claims (15, 16, 17, 18, 19, 20, 21, 22)
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23. A light emitting device comprising:
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a pixel section over an insulating surface comprising;
a thin film transistor comprising;
a semiconductor layer;
a gate insulation film; and
a gate electrode;
a light emitting element comprising an organic compound layer comprising light emitting material between an anode layer and a cathode layer;
a driving circuit section over the insulating surface comprising a thin film transistor comprising;
a semiconductor layer;
a gate insulation film; and
a gate electrode;
a barrier layer formed from an organic insulation layer over the pixel section and the driving circuit section;
an inorganic insulation layer comprising silicon nitride or aluminum nitride over the upper surface and the side surface of the barrier layer; and
a seal pattern over the inorganic insulation layer, wherein the driving circuit section is formed in the peripheral region of the pixel section, wherein the seal pattern is overlapped with the driving circuit section, and wherein a connection between the anode layer and the wiring formed under the anode layer is provided inside of the seal pattern. - View Dependent Claims (26, 28, 30, 33)
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24. A light emitting device comprising:
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a pixel section over an insulating surface comprising;
a first thin film transistor comprising;
a semiconductor layer;
a gate insulation film; and
a gate electrode; and
a light emitting element comprising an organic compound layer comprising light emitting material between an anode layer and a cathode layer;
a driving circuit section over the insulating surface comprising a second thin film transistor comprising;
a semiconductor layer;
a gate insulation film; and
a gate electrode;
a barrier layer formed from an organic insulation layer over the pixel section and the driving circuit section;
an inorganic insulation layer comprising silicon nitride or aluminum nitride over the upper surface and the side surface of the barrier layer; and
a seal pattern over the inorganic insulation layer, wherein the driving circuit section is formed in the peripheral region of the pixel section, wherein the first thin film transistor is formed inside of the seal pattern, wherein some or all of the second thin film transistors overlap with the seal pattern, and wherein a connection between the anode layer and the wiring formed under the anode layer is provided inside of the seal pattern. - View Dependent Claims (27, 29, 31, 34)
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25. A light emitting device comprising:
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a pixel section over an insulating surface comprising;
a thin film transistor comprising;
a semiconductor layer;
a gate insulation film; and
a gate electrode;
a light emitting element comprising an organic compound layer comprising light emitting material between an anode layer and a cathode layer;
a driving circuit section over the insulating surface comprising a thin film transistor comprising;
a semiconductor layer;
a gate insulation film; and
a gate electrode;
a barrier layer formed from an organic insulation layer over the pixel section and the driving circuit section;
an inorganic insulation layer comprising silicon nitride or aluminum nitride over the upper surface and the side surface of the barrier layer; and
a seal pattern over the inorganic insulation layer, wherein the driving circuit section is formed in the peripheral region of the pixel section, and wherein a connection between the anode layer and the wiring formed under the anode layer is provided inside of the seal pattern. - View Dependent Claims (32, 35)
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36. A method for manufacturing a light emitting device comprising a pixel section comprising a thin film transistor comprising a semiconductor layer, a gate insulation film and a gate electrode, and a light emitting element comprising an a light emitting layer comprising an organic material between an anode layer and a cathode layer, and a driving circuit section comprising a thin film transistor comprising a semiconductor layer, a gate insulation film and a gate electrode, the driving circuit section being formed in the peripheral region of the pixel section, comprising steps of:
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forming a first inorganic insulation layer over an insulating surface;
forming a semiconductor layer comprising crystalline silicon over the first inorganic insulation layer;
forming a gate insulation film over the semiconductor layer;
forming a gate electrode over the gate insulation film;
forming a second inorganic insulation layer over the gate electrode;
forming a first organic insulation layer over the second inorganic insulation layer;
forming a third inorganic insulation layer over the second organic insulation layer;
forming a wiring layer over the third inorganic insulation layer;
forming a second organic insulation layer overlapping with an end of the wiring layer, the second organic insulation layer having an inclined portion;
forming a fourth inorganic insulation layer over the upper surface and the side surface of the second organic insulation layer, the fourth inorganic insulation layer having an opening over the wiring layer;
forming a cathode layer over the wiring layer, the cathode layer having an end overlapping with the fourth inorganic insulation layer;
forming a light emitting layer comprising an organic material over the cathode layer and the fourth inorganic insulation layer; and
forming an anode layer over the light emitting layer comprising an organic material, wherein each of the third inorganic insulation layer and the fourth inorganic insulation layer comprises a material selected from the group consisting of silicon nitride and aluminum nitride formed by RF sputtering method. - View Dependent Claims (38, 40, 42, 44, 46)
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37. A method for manufacturing a light emitting device comprising a pixel section comprising a thin film transistor comprising a semiconductor layer, a gate insulation film and a gate electrode, and a light emitting element comprising a light emitting layer comprising an organic material between an anode layer and a cathode layer, and a driving circuit section comprising a thin film transistor comprising a semiconductor layer, a gate insulation film and a gate electrode, the driving circuit section being formed in the peripheral region of the pixel section, comprising steps of:
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forming a first inorganic insulation layer over an insulating surface;
forming a semiconductor layer comprising crystalline silicon over the first inorganic insulation layer;
forming a gate insulation film over the semiconductor layer and a gate electrode over the gate insulation film;
forming a second inorganic insulation layer over the gate electrode;
forming a first organic insulation layer over the second inorganic insulation layer;
forming a third inorganic insulation layer over the first organic insulation layer;
forming a wiring layer over the third inorganic insulation layer;
forming a second organic insulation layer overlapping with an end of the wiring layer, the second organic insulation layer having an inclination angle of 35 to 45 degrees;
forming a fourth inorganic insulation layer over the upper surface and the side surface of the second organic insulation layer, the fourth inorganic insulation layer having an opening over the wiring layer;
forming a cathode layer over the wiring layer and having an end overlapping with the fourth inorganic insulation layer;
forming a light emitting layer comprising an organic material over the cathode layer and the fourth inorganic insulation layer;
forming an anode layer over the light emitting layer comprising an organic material;
forming a seal pattern over the fourth insulation layer at a position in which the seal pattern is overlapped with the driving circuit section; and
adhering a sealing plate in alignment with the seal pattern, wherein each of the third inorganic insulation layer and the fourth inorganic insulation layer comprises a material selected from the group consisting of silicon nitride and aluminum nitride formed by RF sputtering method. - View Dependent Claims (39, 41, 43, 45, 47)
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48. A light emitting device comprising:
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a thin film transistor over an insulating surface comprising;
a semiconductor layer;
a gate insulation film; and
a gate electrode;
a first inorganic insulation layer under the semiconductor layer;
a second inorganic insulation layer over the gate electrode;
a first organic insulation layer over the second inorganic insulation layer;
a third inorganic insulation layer over the first organic insulation layer;
a wiring layer extending over the third inorganic insulation layer;
a second organic insulation layer overlapping with an end of the wiring layer, the second organic insulation layer having an inclined surface with continuously varying curvatures;
a fourth inorganic insulation layer formed over an upper surface and a side surface of the second organic insulation layer, the fourth inorganic insulation layer having an opening over the wiring layer; and
a light emitting element over the fourth inorganic insulation layer comprising;
a cathode layer;
an anode layer; and
a light emitting layer comprising an organic material between the cathode layer and the anode layer, wherein each of the third inorganic insulation layer and the fourth inorganic insulation layer comprises a material selected from the group consisting of silicon nitride and aluminum nitride. - View Dependent Claims (52, 56, 60, 64, 66, 68)
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49. A light emitting device comprising:
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a thin film transistor over an insulating surface comprising;
a semiconductor layer;
a gate insulation film; and
a gate electrode;
a first inorganic insulation layer under the semiconductor layer;
a second inorganic insulation layer over the gate electrode;
a first organic insulation layer over the second inorganic insulation layer;
a third inorganic insulation layer over the first organic insulation layer;
a wiring layer extending over the third inorganic insulation layer;
a second organic insulation layer overlapping with an end of the wiring layer, the second organic insulation layer having an inclined surface with continuously varying curvatures;
a fourth inorganic insulation layer formed over an upper surface and a side surface of the second organic insulation layer, the fourth inorganic insulation layer having an opening over the wiring layer;
a light emitting element over the fourth inorganic insulation layer comprising;
a cathode layer;
an anode layer; and
a light emitting layer comprising an organic material between the cathode layer and the anode layer; and
a fifth inorganic insulation layer over the light emitting element, wherein the light emitted from the light emitting material is visible through the fifth inorganic insulation layer and the anode, and wherein each of the third inorganic insulation layer and the fourth inorganic insulation layer comprises a material selected from the group consisting of silicon nitride and aluminum nitride. - View Dependent Claims (57, 61)
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50. A light emitting device comprising:
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a pixel section over an insulating surface comprising a thin film transistor comprising;
a semiconductor layer;
a gate insulation film; and
a gate electrode;
a driving circuit section over the insulating surface comprising a thin film transistor comprising;
a semiconductor layer;
a gate insulation film; and
a gate electrode, a first inorganic insulation layer under the semiconductor layer;
a second inorganic insulation layer over the gate electrode;
a first organic insulation layer over the second inorganic insulation layer;
a third inorganic insulation layer over the first organic insulation layer;
a wiring layer extending over the third inorganic insulation layer;
a second organic insulation layer overlapping with an end of the wiring layer, the second organic insulation layer having an inclined surface with continuously varying curvatures;
a fourth inorganic insulation layer formed over the upper surface and the side surface of the second organic insulation layer, the fourth inorganic insulation layer having an opening over the wiring layer;
a light emitting element over the fourth inorganic insulation layer comprising;
a cathode layer;
an anode layer; and
a light emitting layer comprising an organic material between the cathode layer and the anode layer; and
a seal pattern over the fourth inorganic insulation layer, wherein the driving circuit section is formed in the peripheral region of the pixel section, and wherein each of the third inorganic insulation layer and the fourth inorganic insulation layer comprises a material selected from the group consisting of silicon nitride and aluminum nitride. - View Dependent Claims (53, 54, 58, 62, 65, 67, 69)
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51. A light emitting device comprising:
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a pixel section over an insulating surface comprising a thin film transistor comprising;
a semiconductor layer;
a gate insulation film; and
a gate electrode;
a driving circuit section over the insulating surface comprising a thin film transistor comprising;
a semiconductor layer;
a gate insulation film; and
a gate electrode, a first inorganic insulation layer under the semiconductor layer;
a second inorganic insulation layer over the gate electrode;
a first organic insulation layer over the second inorganic insulation layer;
a third inorganic insulation layer over the first organic insulation layer;
a wiring layer extending over the third inorganic insulation layer;
a second organic insulation layer overlapping with an end of the wiring layer, the second organic insulation layer having an inclined surface with continuously varying curvatures;
a fourth inorganic insulation layer formed over the upper surface and the side surface of the second organic insulation layer, the fourth inorganic insulation layer having an opening over the wiring layer;
a light emitting element over the fourth inorganic insulation layer comprising;
a cathode layer;
an anode layer; and
a light emitting layer comprising an organic material between the cathode layer and the anode layer;
a fifth inorganic insulation layer over the light emitting element; and
a seal pattern over the fourth inorganic insulation layer, wherein the driving circuit section is formed in the peripheral region of the pixel section, wherein the light emitted from the light emitting material is visible through the fifth inorganic insulation layer, and wherein each of the third inorganic insulation layer and the fourth inorganic insulation layer comprises a material selected from the group consisting of silicon nitride and aluminum nitride. - View Dependent Claims (55, 59, 63)
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Specification