Multi-ply corrugated containers, such as bulk bins, and fitment retainers, such as drain fitment retainers usable with bulk bins
First Claim
1. A corrugated container body comprising:
- an outer tube having at least four outer side panels foldably connected to each other, at least two of the outer side panels being foldably connected to each other along an outer corner portion that includes a first score line offset from a second score line by a first offset distance; and
an inner tube having at least four inner side panels foldably connected to each other, at least two of the inner side panels being foldably connected to each other along an inner corner portion that includes a third score line offset from a fourth score line by a second offset distance, the inner tube being sleeved within the outer tube with each of the inner side panels being directly adjacent to an outer side panel in one-to-one correspondence.
1 Assignment
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Accused Products
Abstract
Corrugated container assemblies, such as bulk bins, that include corrugated container bodies and drain fitment retainers. In one embodiment, a corrugated container assembly includes a rectangular corrugated container body having a bottom portion and a top portion. A rectangular liner tray is installed within the container body toward the bottom portion. A flexible and impervious liner is installed on the liner tray within the container body for containing liquid contents, and includes a drain fitment for dispensing the liquid contents. In one aspect of this embodiment, the container body includes a corner structure that can facilitate folding. In another aspect of this embodiment, the liner tray includes a fitment retainer that can accessibly position the drain fitment and at least restrict the drain fitment from moving or rotating.
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Citations
98 Claims
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1. A corrugated container body comprising:
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an outer tube having at least four outer side panels foldably connected to each other, at least two of the outer side panels being foldably connected to each other along an outer corner portion that includes a first score line offset from a second score line by a first offset distance; and
an inner tube having at least four inner side panels foldably connected to each other, at least two of the inner side panels being foldably connected to each other along an inner corner portion that includes a third score line offset from a fourth score line by a second offset distance, the inner tube being sleeved within the outer tube with each of the inner side panels being directly adjacent to an outer side panel in one-to-one correspondence. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13)
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14. A foldable corrugated container structure comprising:
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an outer laminate forming at least a first outer panel and a second outer panel, the outer laminate having a first score line offset from a second score line by a first offset distance, the first and second score lines being positioned between the first and second outer panels; and
an inner laminate forming at least a first inner panel and a second inner panel, the inner laminate having a third score line offset from a fourth score line by a second offset distance, the third and fourth score lines being positioned between the first and second inner panels, wherein the inner laminate is at least partially bonded to the outer laminate with the first inner panel positioned adjacent to the first outer panel to form a first wall and the second inner panel positioned adjacent to the second outer panel to form a second wall wherein the first and second score lines of the outer laminate and the third and fourth score lines of the inner laminate together define a corner portion, and wherein the first and second walls are foldable toward each other about the corner portion. - View Dependent Claims (15, 16, 17, 18, 19, 20, 21, 22)
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23. A liner tray usable with a liner for holding liquids, the liner including a drain fitment for dispensing the liquids, the drain fitment having a neck portion and a flange adjacent to the neck portion, the liner tray comprising:
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a base member; and
a fitment retainer extending from the base member, the fitment retainer including first, second, and third fitment apertures, the first and second fitment apertures each having an oversize portion and an engagement portion, the oversize portions being shaped and sized to permit passage of the flange of the drain fitment and the engagement portions being shaped and sized to receive the neck portion of the drain fitment, the first and second fitment apertures being positionable in at least approximate alignment with each other, the third fitment aperture being shaped and sized to releasably receive the neck portion of the drain fitment, the third fitment aperture being positionable in at least approximate alignment with the engagement portions of the first and second fitment apertures. - View Dependent Claims (24, 25, 26, 27, 28, 29, 30, 31, 32, 33)
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34. A liner tray usable with a liner for holding liquids, the liner including a drain fitment for dispensing the liquids, the liner tray comprising:
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a base member;
a first fitment retainer panel extending from the base member along a first fold line, the first fitment retainer panel having a first fitment aperture shaped and sized to receive the drain fitment;
a second fitment retainer panel extending from the first fitment retainer panel along a second fold line that is at least approximately parallel to the first fold line, the second retainer panel having a second fitment aperture shaped and sized to receive the drain fitment, the second fitment retainer panel being foldable about the second fold line to position the second fitment aperture adjacent to the first fitment aperture; and
a third fitment retainer panel extending from the second fitment retainer panel along a third fold line that is at least approximately perpendicular to the first and second fold lines, the third fitment retainer having a third fitment aperture shaped and sized to receive the drain fitment, wherein the third fitment retainer panel is foldable about the third fold line to position the third fitment aperture adjacent to the first and second fitment apertures. - View Dependent Claims (35, 36, 37, 38, 39, 40, 41, 42)
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43. A corrugated container assembly usable for holding liquids, the container assembly comprising:
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a container body including a plurality of vertical side walls foldably connected to each other to define top and bottom portions of the container body, at least two of the vertical side walls being foldably connected to each other along a corner portion that includes a first score line offset from a second score line, wherein one of the vertical side walls includes a fitment opening positioned toward the bottom portion of the container body;
a liner tray including a base member and a fitment retainer extending from the base member, the liner tray being positionable within the vertical side walls of the container body toward the bottom portion of the container body; and
a flexible and impervious liner including a drain fitment for dispensing liquids, the liner being positioned on the liner tray within the vertical side walls of the container body, the drain fitment being engaged with the fitment retainer adjacent to the fitment opening in the container body. - View Dependent Claims (44, 45, 46, 47, 48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62)
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63. A corrugated container assembly usable for holding liquids, the container assembly comprising:
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a container body including a plurality of vertical side walls foldably connected to each other to define top and bottom portions of the container body, at least two of the vertical side walls being foldably connected to each other along a corner portion that includes a first score line offset from a second score line, wherein one of the vertical side walls includes a fitment opening positioned toward the bottom portion of the container body;
a flexible and impervious liner including a drain fitment for dispensing liquids, the drain fitment having a neck portion and a flange adjacent to the neck portion, the liner being positionable within the vertical sidewalls of the container body; and
a liner tray including a base member and a fitment retainer extending from the base member, the fitment retainer including first, second, and third fitment apertures, the first and second fitment apertures each having an oversize portion and an engagement portion, the oversize portions being shaped and sized to permit passage of the flange of the drain fitment and the engagement portions being shaped and sized to receive the neck portion of the drain fitment, the first and second fitment apertures being positionable in at least approximate alignment with each other, the third fitment aperture being shaped and sized to releasably receive the neck portion of the drain fitment, the third fitment aperture being positionable in at least approximate alignment with the engagement portions of the first and second fitment apertures, the liner tray being positionable within the vertical side walls of the container body toward the bottom portion of the container body, the liner being positionable on the liner tray within the vertical side walls of the container body, the drain fitment being engaged with the fitment retainer adjacent to the fitment opening in the container body. - View Dependent Claims (64, 65, 66, 67, 68, 69, 70, 71, 72)
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73. A foldable multi-wall corrugated container structure comprising:
a laminate forming a plurality of wall panels including at least a first panel and a second panel, the laminate having a first score line offset from a second score line by an offset distance, the first and second score lines being positioned between the first and second panels to form a corner portion between the first and second panels, wherein the first and second panels are foldable toward each other about the corner portion to form a multi-wall container. - View Dependent Claims (74, 75, 76, 77, 78)
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79. A method for producing a foldable corrugated container structure, the method comprising:
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providing a laminate;
scoring the laminate to produce a first score line; and
scoring the laminate to produce a second score line offset from the first score line, the first and second score lines defining a first panel and a second panel of the laminate, wherein the first and second score lines together define a corner portion, and wherein the first and second panels are foldable toward each other about the corner portion. - View Dependent Claims (80, 81, 82, 83, 84)
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85. A method for producing a liner tray usable with a liner for holding liquids, the liner including a drain fitment for dispensing the liquids, the drain fitment having a neck portion and a flange adjacent to the neck portion, the method comprising:
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forming a base member;
forming a fitment retainer extending from the base member;
forming first and second fitment apertures in the fitment retainer, the first and second fitment apertures each having an oversize portion and an engagement portion, the oversize portions being shaped and sized to permit passage of the flange of the drain fitment and the engagement portions being shaped and sized to receive and engage the neck portion of the drain fitment, the first and second fitment apertures being positionable in at least approximate alignment with each other; and
forming a third fitment aperture in the fitment retainer, the third fitment aperture being shaped and sized to releasably receive the neck portion of the drain fitment, the third fitment aperture being positionable in at least approximate alignment with the engagement portions of the first and second fitment apertures. - View Dependent Claims (86, 87, 88, 89, 90)
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91. A liner tray usable with a liner for holding liquids, the liner including a drain fitment for dispensing the liquids, the liner tray comprising:
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a base member;
a fitment retainer extending from the base member along a fold line, at least a portion of the fitment retainer being configured to receive the drain fitment; and
a relief slit at least approximately aligned with the fold line adjacent to the portion of the fitment retainer configured to receive the drain fitment. - View Dependent Claims (92, 93, 94, 95, 96, 97, 98)
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Specification