Modular temperature control system

• US 20030141050A1
• Filed: 01/28/2002
• Published: 07/31/2003
• Est. Priority Date: 01/28/2002
• Status: Active Grant

• Current Assignee: Jon P. Brocksopp
• Original Assignee: Jon P. Brocksopp
• Inventors: Brocksopp, Jon P.
• Granted Patent: US 6,695,047 B2
• Time in Patent Office: Days
• US Class Current: 165/299
• CPC Class Codes: F01P 2003/182 with multiple heat-exchangers
• CPC Class Codes: F01P 2005/025 using two or more air pumps
• CPC Class Codes: F01P 2005/046 with electrical pump drive
• CPC Class Codes: F01P 2025/13 Ambient temperature
• CPC Class Codes: F01P 2025/40 Oil temperature
• CPC Class Codes: F01P 2060/02 Intercooler
• CPC Class Codes: F01P 2060/045 for transmissions
• CPC Class Codes: F01P 3/18 Arrangements or mounting of liquid-to-air heat-exchangers such arrangements on cylinders or cylinder heads F01P3/04; relative to vehicles B60K11/04
• CPC Class Codes: F01P 7/048 using electrical drives
• CPC Class Codes: F01P 7/12 by thermostatic control
• CPC Class Codes: F02B 29/0431 Details or means to guide the ambient air to the heat exchanger, e.g. having a fan, flaps, a bypass or a special location in the engine compartment
• CPC Class Codes: F02B 29/0456 Air cooled heat exchangers
• CPC Class Codes: F02B 29/0475 the intake air cooler being combined with another device, e.g. heater, valve, compressor, filter or EGR cooler, or being assembled on a special engine location
• CPC Class Codes: F28D 1/0443 Combination of units extending one beside or one above the other F28D1/0452 takes precedence
• CPC Class Codes: G05D 23/1931 to control the temperature of one space
• CPC Class Codes: Y02T 10/12 Improving ICE efficiencies
• CPC Class Codes: Y10T 74/2189 Cooling

Abstract

A temperature control system includes an enclosure having a plurality of adjoining walls. At least one inlet is disposed within at least one of the walls. The at least one inlet has an electrically controlled inlet fan associated with it. A plurality of outlet louver assemblies are disposed within at least an other wall and include a plurality of moveable louvers. An actuator is coupled with each outlet louver assembly to move the plurality of moveable louvers. An ambient air sensor is disposed within the enclosure for sensing the ambient temperature within the enclosure and providing an output signal which is conducted to an electrical processing circuit. Alternatively, the ambient air sensor may be located without the enclosure. Temperature sensors are also coupled with the engine, charge air and transmission cooler for sensing their respective temperatures and providing output signals which are conducted to the electrical processing circuit. The electrical processing circuit is coupled with the actuators and inlet fans and controls the movement of the plurality of louvers and inlet fans dependent upon the output signals from the temperatures sensors.

Claims

1. A temperature control system for use in automobiles and more particularly buses for cooling any of an engine, charge air for a turbo charger and a transmission, the temperature control system comprising:

an enclosure having a plurality of adjoining walls with at least one inlet disposed within at least one of the walls;

an electrically driven intake fan located within the enclosure and in association with the at least one inlet such that in operation the fan can draw ambient air through the at least one inlet;

a plurality of outlet louver assemblies disposed within at least one of the walls without the at least one inlet, the outlet louver assemblies including a plurality of moveable outlet louvers;

a plurality of actuators in association with each moveable louver for moving the moveable louvers;

a plurality of heat exchangers including an engine radiator, charge air cooler and transmission heat exchanger associated with the engine, turbo charger and transmission, respectively, arranged within the enclosure and associated with the plurality of outlet louver assemblies such that each heat exchanger has its own outlet louver assembly;

an ambient air temperature sensor for sensing the ambient air temperature and providing an output signal;

an engine temperature sensor coupled with the automobile engine for sensing the temperature within the engine and providing an output signal;

a charge air temperature sensor coupled with the turbo charger for sensing the temperature of the charge air and providing an output signal;

an electrical processing circuit coupled with the air temperature sensor, engine temperature sensor, charge air temperature sensor, the plurality of actuators and the at least one electrically driven intake fan, the electrical processing circuit variably controlling the speed of the electrically driven intake fan and the movement of the plurality of outlet louver assemblies upon the output signal from the ambient air temperature sensor and the respective temperature sensors from any of the engine, charge air and transmission;

the electrical processing circuit overriding the variable control of the respective actuators when the respective temperature of any of the engine, charge air and transmission exceeds a respective maximum threshold value and thereby causing the respective actuator to move the respective outlet louver to a full open position and overriding the variable control of the actuator of the at least one electrically driven intake fan when the temperature of any of the engine, charge air and transmission exceeds a respective maximum threshold value causing the intake fan to circulate air through the enclosure.

2. The temperature control system of claim 1 wherein two opposing walls of the enclosure each have two inlets and an electronically driven intake fan is associated with each inlet.

3. The temperature control system of claim 1 wherein the enclosure has six walls, including two opposing side walls, a rear wall, a front wall, a top wall and a bottom wall and the heat exchange units are arranged such that the transmission heat exchanger is located along the top wall, and the charge air cooler and radiator are arranged side by side along the rear wall, and each of the opposing side walls have two inlets and associated electrically driven intake fans.

4. The temperature control system of claim 1 wherein the engine temperature sensor for sensing a temperature of engine senses the temperature of cooling fluid within the engine.

5. The temperature control system of claim 1 wherein the transmission temperature sensor senses a temperature of transmission oil within the transmission.

6. The temperature control system of claim 1 wherein the electrical processing circuit comprises an electrical controller.

7. The temperature control system of claim 6 wherein the electrical controller comprises a proportional integral derivative controller.

8. A temperature control system for use in automobiles, and more particularly buses, for cooling any of an engine, charge air for a turbo charger and a transmission comprising:

an enclosure having a plurality of adjoining walls, at least one inlet disposed within at least one of the walls;

an inlet louver assembly being associated with the at least one inlet, the inlet louver assembly including a plurality of moveable louvers;

an electrically driven intake fan located within the enclosure and in association with the at least one inlet such that in operation the fan can draw ambient air through the at least one inlet;

a plurality of outlet louver assemblies disposed within at least one of the walls without the at least one inlet, the outlet louver assemblies including a plurality of moveable outlet louvers;

a plurality of actuators, in association with each moveable louver for moving the moveable louvers;

an ambient air temperature sensor for sensing the ambient air temperature and providing an output signal;

an engine temperature sensor coupled with the automobile engine for sensing the temperature within the engine and providing an output signal;

a charge air temperature sensor coupled with the turbo charger for sensing the temperature of the charge air and providing an output signal;

a plurality of heat exchangers including an engine radiator, charge air cooler and transmission heat exchanger arranged within the enclosure and associated with the plurality of outlet louver assemblies such that each heat exchanger has its own outlet louver assembly;

an electrical processing circuit coupled with the air temperature sensor, engine temperature sensor, charge air temperature sensor, the plurality of actuators and the a least one electrically driven intake fan, the electrical processing circuit variably controlling the speed of the electrically driven intake fan and the movement of the plurality of outlet louver assemblies upon the output signal from the ambient air temperature sensor and the respective temperature sensors from any of the engine, charge air and transmission;

the electrical processing circuit overriding the variable control of the respective actuators when the respective temperature of any of the engine, charge air and transmission exceeds a respective maximum threshold value and thereby causing the respective actuator to move the respective outlet louver to a full open position and overriding the variable control of the actuator of the at least one electrically driven intake fan when the temperature of the any of the engine, charge air and transmission exceeds a respective maximum threshold value causing the intake fan to circulate air through the enclosure.