Supersonic separator apparatus and method
First Claim
1. A conduit for separating one or more components from a compressible fluid having a plurality of components, said conduit comprising a proximal end having an inlet and a nozzle in fluid communication with said conduit, said nozzle being adapted to propel said fluid axially into said conduit at at least sonic velocity, a distal subsonic velocity flow end having at least one primary outlet for said separated component, and at least one secondary outlet, one of said primary and secondary outlets being located in a radially outer portion of said conduit and the other of said primary and secondary outlets being located in a radially inner portion of said conduit, an intermediate member located between said proximal and distal ends and having at least one surface protruding into said at least sonic axial flow so as to impinge angularly upon said flow and impart a tangential flow component to said flow, and a collection zone located downstream of said intermediate member and having said at least one primary outlet for collecting said separated component from said distal subsonic velocity end of said conduit.
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Accused Products
Abstract
An apparatus and method of removing a selected component from a stream of fluid containing a plurality of components is provided. The stream is induced to flow at supersonic velocity through a conduit so as to decrease the temperature of the fluid to below a selected temperature at which one of condensation and solidification of the selected component occurs, thereby forming particles of the selected component. The conduit is provided with a structure for imparting a swirling motion to the stream of fluid thereby inducing the particles to flow to a radially outer section of a collecting zone in the stream. A shock wave is created in the stream so as to decrease the axial velocity of the fluid to subsonic velocity, and to increase the swirling motion of the particles which are extracted into an outlet stream from the radially outer section of the collecting zone downstream of the shock wave.
27 Citations
175 Claims
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1. A conduit for separating one or more components from a compressible fluid having a plurality of components, said conduit comprising
a proximal end having an inlet and a nozzle in fluid communication with said conduit, said nozzle being adapted to propel said fluid axially into said conduit at at least sonic velocity, a distal subsonic velocity flow end having at least one primary outlet for said separated component, and at least one secondary outlet, one of said primary and secondary outlets being located in a radially outer portion of said conduit and the other of said primary and secondary outlets being located in a radially inner portion of said conduit, an intermediate member located between said proximal and distal ends and having at least one surface protruding into said at least sonic axial flow so as to impinge angularly upon said flow and impart a tangential flow component to said flow, and a collection zone located downstream of said intermediate member and having said at least one primary outlet for collecting said separated component from said distal subsonic velocity end of said conduit.
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32. A conduit for separating one or more components from a stream of compressible fluid, wherein said fluid flows at supersonic velocity in an upstream portion of said conduit and at subsonic velocity within a downstream portion of said conduit, said conduit comprising
an inlet end having an inlet nozzle in fluid communication with the upstream supersonic flow portion of said conduit, said inlet end being adapted to propel said fluid axially into said conduit at at least sonic velocity, an outlet end in the downstream subsonic flow portion of said conduit and having at least one primary stream outlet, for said one or more separated components, and at least one secondary stream outlet, wherein one of said primary and secondary stream outlets is located in a radial portion of said conduit and the other of said primary and secondary stream outlets is located in a central portion of said conduit, and a wing member having at least one surface protruding into the supersonic fluid portion of said conduit, said surface being positioned to impinge angularly upon said axial flow to create a tangential flow component.
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38. An apparatus for separating one or more components from a stream of compressible fluid having a plurality of components, comprising
a conduit having a proximal end having an inlet and a nozzle in fluid communication with said conduit, said inlet being adapted to propel said fluid axially into said conduit at at least sonic axial fluid flow velocity so as to condense said one or more components into particles, and a distal end having at least one primary outlet for said particles and at least one secondary outlet, wherein one of said primary and secondary outlets is located in a radial portion of said conduit and the other of said outlets is located in a central portion of said conduit, an intermediate member having at least one surface protruding into said at least sonic axial fluid flow in said conduit, said surface being adapted to impinge upon said axial flow to create a tangential flow component, and a nucleation control segment for influencing the number of particles formed in said conduit.
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55. An apparatus for separating one or more components from a stream of compressible fluid flowing at supersonic and subsonic velocities within a conduit, said apparatus comprising
a conduit having an inlet end adapted to propel said fluid into said conduit at supersonic velocity so as to condense particles of said one or more components in a supersonic flow section of said conduit, at least one surface protruding into the supersonic fluid flow, said surface being adapted to impinge upon said flow to create a tangential flow component and centrifugal force acting upon said particles, a collection zone having a plurality of perforations in the wall of said conduit for collecting said particles of one or more separated components from a radially outer portion of the subsonic flow section of said conduit, and an outlet for remaining fluid flow through a radially inner portion of said conduit after separation of said one or more separated components.
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67. An apparatus for separating one or more selected components from a compressible fluid, comprising
a conduit having an inlet end adapted to propel said fluid axially into said conduit at supersonic velocity, at least one surface protruding into the supersonic fluid flow, said surface being adapted to impinge upon said flow to create a tangential supersonic flow component, a collection zone having a plurality of perforations for removing at least a portion of said one or more selected components in a subsonic flow section of said conduit, and a vortex finder for collection of the remaining fluid flow after removal of said one or more selected components.
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81. A conduit for removing a selected gaseous component from a stream of fluid containing a plurality of components, comprising:
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a nozzle for inducing said stream to flow at supersonic velocity through said conduit so as to decrease the temperature of the fluid to below a selected temperature at which one of condensation and solidification of the selected component occurs thereby forming particles of the selected component, at least one internal surface which imparts a swirling motion to the stream of fluid, thereby inducing the particles to flow to a radially outer section of the stream, an axial velocity reducing section downstream of said at least one internal surface so as to decrease the axial velocity of the fluid to subsonic velocity, and at least one outlet for extracting the particles into an outlet stream from said radially outer section of the collecting zone, wherein the outlet is downstream from the axial velocity reducing section of said conduit. - View Dependent Claims (82, 83, 84, 85, 86, 87, 88, 89, 90, 91)
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92. A method of removing a selected component from a stream of fluid containing a plurality of components, the method comprising the steps of
inducing said stream to flow at supersonic velocity through a conduit so as to decrease the temperature of the fluid to below a selected temperature at which one of condensation and solidification of the selected component occurs thereby forming particles of the selected component; -
imparting a swirling motion to the stream of fluid thereby inducing the particles to flow to a radially outer section of the stream;
creating a shock wave in the stream so as to decrease the axial velocity of the fluid; and
extracting the particles into an outlet stream from said radially outer section of the stream downstream of the shock wave. - View Dependent Claims (93, 94, 95, 96, 97, 98, 99, 100, 101)
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102. A device for removing a selected gaseous component from a stream of fluid containing a plurality of gaseous components, comprising:
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means for providing a non-isenthalpic expansion of said fluid stream so as to decrease the temperature of the fluid to below a selected temperature at which one of condensation and solidification of the selected component occurs thereby forming particles of the selected component, swirl imparting means to impart a swirling motion to the stream of fluid thereby inducing the particles to flow to a radially outer section of a collecting zone in the stream;
means for enforcing a swirling motion in said fluid stream; and
means for extracting the particles into an outlet stream from said radially outer section of the collecting zone, wherein the means for enforcing the swirling motion is downstream the swirl imparting means and upstream the collecting zone. - View Dependent Claims (103, 104, 105, 106, 107, 108, 109, 110, 111, 112, 113, 114, 115, 116, 117, 118, 119, 120, 121, 122, 123, 124, 125, 126, 127)
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128. A conduit for removing a selected gaseous component from a stream of fluid containing a plurality of components, comprising:
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a nozzle for inducing said stream to flow at supersonic velocity through said conduit so as to decrease the temperature of the fluid to below a selected temperature at which one of condensation and solidification of the selected component occurs thereby forming droplets of the selected component, a mechanism adapted to exert radial force on charged droplets so as to propel the droplets radially for extraction, an axial velocity reducing section downstream of said nozzle to decrease the axial velocity of the fluid to subsonic velocity; and
a collecting zone having at least one outlet for extracting the droplets into an outlet stream from a radial section of the collecting zone, wherein the outlet is downstream from the axial velocity reducing section of said conduit. - View Dependent Claims (129, 130, 131, 132, 133)
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134. A system for transfer of a compressible fluid and separation of one or more components of said fluid, comprising:
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a compressible fluid source having a plurality of components;
a conduit for separating a component from said compressible fluid source, said conduit comprising a proximal end having an inlet and a nozzle in fluid communication with said conduit, said nozzle being adapted to propel said fluid axially into said conduit at at least sonic velocity, a distal subsonic velocity flow end having at least one primary outlet for said separated component, and at least one secondary outlet, one of said primary and secondary outlets being located in a radially outer portion of said conduit and the other of said primary and secondary outlets being located in a radially inner portion of said conduit, an intermediate member located between said proximal and distal ends and having at least one surface protruding into said at least sonic axial flow so as to impinge angularly upon said flow and impart a tangential flow component to said flow, and a collection zone located downstream of said intermediate member and having said at least one primary outlet for collecting said separated component from said distal subsonic velocity end of said conduit. - View Dependent Claims (135, 136, 137, 138, 139, 140, 141, 142, 143, 144, 145, 146, 147, 148, 149, 150, 151, 152, 153, 154, 155, 156, 157)
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158. A method for making an apparatus for separating a component from a stream of compressible fluid, comprising
providing a conduit with a proximal end and a distal end, said proximal end having an inlet nozzle in fluid communication with said conduit, said distal end having at least one primary stream outlet for said one or more separated components and at least one secondary stream outlet, wherein one of said primary and secondary stream outlets is located in a radial position of said conduit and the other of said outlets is located in a central portion of said conduit, providing an intermediate member between said proximal and distal ends having at least one surface protruding into the axial fluid flow, said surface impinging upon said axial flow to impart a swirling motion having an axial and a tangential flow component, providing a decelerating zone for decelerating said axial flow component relative to said tangential flow component in a deceleration zone located between said intermediate member and said primary outlet stream, and providing a collecting zone downstream of said decelerating zone for collecting said separated component.
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160. A method for separating one or more components from a stream of compressible fluid, comprising
propelling said fluid into a conduit from a supersonic upstream velocity to a downstream subsonic velocity, whereby cooling of said fluid in the upstream supersonic velocity causes condensation of droplets of said one or more components, providing an outlet end having at least one primary outlet for said one or more separated components and at least one secondary outlet wherein one of said primary and secondary outlets is located in a radial portion of said conduit and the other of said outlets is located in a central portion of said conduit, impinging upon said supersonic flow between said inlet end and outlet end to cause a swirling motion of said flow, said swirling motion having an axial supersonic flow and a tangential supersonic flow component, and decelerating said axial flow component upstream of said primary and secondary outlets.
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167. A method for separating one or more components from a stream of compressible fluid, comprising
propelling said fluid into a conduit from a supersonic upstream velocity to a downstream subsonic velocity, whereby cooling of said fluid in the upstream supersonic velocity causes condensation of droplets of said one or more components, providing an inlet end and an outlet end, said outlet end having at least one primary outlet for said one or more separated components and at least one secondary outlet wherein one of said primary and secondary stream outlets is located in a radial portion of said conduit and the other of said outlets is located in a central portion of said conduit, impinging upon said supersonic flow between said inlet end and outlet end to cause a swirling motion of said flow, said swirling motion having an axial supersonic flow component and a tangential supersonic flow component, wherein said step of impinging comprises placing at least one half-delta sharp edge wing in said conduit, said wing having a span of about one-half to three-quarters the diameter of said conduit, an incidence angle in the range of about two degrees to about twenty degrees, and a trailing edge in the range of about thirty degrees to about 50 degrees, extracting said one or more separated components from said outlet in the radial portion of said conduit.
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168. A method for separating one or more components from a stream of compressible fluid, comprising
propelling said fluid into a conduit from a supersonic upstream velocity to a downstream subsonic velocity, whereby cooling of said fluid in the upstream supersonic velocity causes condensation of droplets of said one or more components, interrupting the nucleation of said droplets to reduce the number of droplets being formed, impinging upon said supersonic flow to cause a swirling motion of said flow, said swirling motion having an axial supersonic flow component and a tangential supersonic flow component, the tangential flow imparting a centrifugal force to said droplets, providing an outlet end having at least one primary outlet for said one or more separated components and at least one secondary outlet wherein one of said primary and secondary stream outlets is located in a radial portion of said conduit and the other of said outlets is located in a central portion of said conduit, and extracting said droplets from said radially outer outlet.
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169. A method for separating one or more components from a stream of compressible fluid, comprising
propelling said fluid into a conduit from a supersonic upstream velocity to a downstream subsonic velocity, whereby cooling of said fluid in the upstream supersonic velocity causes condensation of droplets of said one or more components, providing an outlet end having at least one primary outlet for said one or more separated components and at least one secondary outlet wherein one of said primary and secondary outlets is located in a radial portion of said conduit and the other of said outlets is located in a central portion of said conduit, impinging angularly upon said supersonic flow between said inlet end and outlet end to cause a swirling motion of said flow, said swirling motion having an axial supersonic flow component and a tangential supersonic flow component, and extracting said droplets from the radial outlet located in a subsonic flow section of said conduit.
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170. A method for separating one or more components from a stream of compressible fluid, comprising
propelling said fluid into a conduit from a supersonic upstream velocity to a downstream subsonic velocity, whereby cooling of said fluid in the upstream supersonic velocity causes condensation of droplets of said one or more components, interrupting the nucleation of said droplets to reduce the number of droplets being formed, providing an outlet end having at least one primary outlet for said one or more separated components and at least one secondary outlet wherein one of said primary and secondary stream outlets is located in a radial portion of said conduit and the other of said outlets is located in a central portion of said conduit, impinging angularly upon said supersonic flow between said inlet end and outlet end to cause a swirling motion of said flow, said swirling motion having an axial supersonic flow component and a tangential supersonic flow component, wherein said step of impinging comprises placing at least one half-delta sharp edge wing, in said conduit, said wing having a span of about one-half to three-quarters the diameter of said conduit, an incidence angle in the range of about two degrees to about twenty degrees, and a sweepback angle of the leading edge of more than 70 degrees, and a sweepback angle of the trailing edge in the range of about 30 degrees to about 50 degrees, and extracting said droplets from the radial outlet located in a subsonic flow section of said conduit.
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171. An apparatus for separating a component from a stream of compressible fluid, comprising
a conduit adapted to propel said fluid from a supersonic upstream velocity to a downstream subsonic velocity, whereby cooling of said fluid in the upstream supersonic velocity causes condensation of droplets of said one or more components, said conduit including an inlet end and an outlet end, said outlet end having at least one primary outlet for said one or more separated components and at least one secondary outlet wherein one of said primary and secondary stream outlets is located in a radial portion of said conduit and the other of said outlets is located in a central portion of said conduit, and a one half-delta sharp edge wing impinging upon said supersonic flow between said inlet end and outlet end to cause a swirling motion of said flow, said swirling motion having an axial supersonic flow component and a tangential supersonic flow component, said wing having a span of about one-half to about three-quarters the diameter of said conduit, an incidence angle in the range of about two degrees to about twenty degrees, and a trailing edge in the range of about thirty degrees to about 50 degrees.
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172. An apparatus for separating a component from a stream of compressible fluid, comprising
a conduit adapted to propel said fluid from a supersonic upstream velocity to a downstream subsonic velocity, whereby cooling of said fluid in the upstream supersonic velocity causes condensation of droplets of said one or more components, said conduit including an inlet end and an outlet end, said outlet end having at least one primary outlet for said one or more separated components and at least one secondary outlet wherein one of said primary and secondary stream outlets is located in a radial portion of said conduit and the other of said outlets is located in a central portion of said conduit, a nucleation control segment positioned between said inlet and outlet ends and adapted to influence the number of droplets formed, and a swirl imparting means adapted to impinge upon said supersonic flow to cause a swirling motion of said flow, said swirling motion having an axial supersonic flow component and a tangential supersonic flow component, the tangential flow imparting a centrifugal force to said droplets.
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175. An apparatus for separating one or more components from a stream of compressible fluid, comprising
a conduit adapted to propel said fluid from a supersonic upstream velocity to a downstream subsonic velocity, whereby cooling of said fluid in the upstream supersonic velocity causes condensation of droplets of said one or more components, said conduit including an inlet end and an outlet end, said outlet end having at least one primary outlet for said one or more separated components and at least one secondary outlet wherein one of said primary and secondary stream outlets is located in a radial portion of said conduit and the other of said outlets is located in a central portion of said conduit, a swirl imparting surface adapted to impinge angularly upon said supersonic flow between said inlet end and outlet end to cause a swirling motion of said flow, said swirling motion having an axial supersonic flow component and a tangential supersonic flow component, the tangential flow imparting a centrifugal force to said droplets, and a subsonic flow section of the conduit adapted for the extraction of said droplets from the radial outlet.
Specification