Rotary in-mold labeling

• US 20030146549A1
• Filed: 07/09/2001
• Published: 08/07/2003
• Est. Priority Date: 07/09/2001
• Status: Active Grant

• Current Assignee: Plastipak Packaging Incorporated (Plastipak Holdings Incorporated)
• Original Assignee: Plastipak Packaging Incorporated (Plastipak Holdings Incorporated)
• Inventors: Sanford, Edward L., Dunlap, Richard L., Amirault, David M.
• Granted Patent: US 6,649,118 B2
• Time in Patent Office: Days
• US Class Current: 264/509
• CPC Class Codes: B29C 2049/2412 outside the article
• CPC Class Codes: B29C 2049/2449 holding the labels or linings by vacuum
• CPC Class Codes: B29C 2049/2483 horizontal only
• CPC Class Codes: B29C 2949/0715 the preform having one end closed
• CPC Class Codes: B29C 49/06 Injection blow-moulding
• CPC Class Codes: B29C 49/2408 In-mould lining or labelling
• CPC Class Codes: B29C 49/36 rotatable about one axis

Abstract

An in-mold labeler (24) and a method for in-mold labeling a rotary plastic blow molding machine (22) includes a dispensing assembly (38) having a dispensing wheel (42) that is rotatably mounted on a base (40) and supports a plurality of dispensing head assemblies (46) each of which includes a support (48) and a dispensing head (50). An actuator (56) including a first cam mechanism (58) and a second cam mechanism (64) moves the support (48) of each dispensing head assembly (46) along the rotary path of movement of an adjacent open mold (30) of the blow molding machine and angularly positions the support in alignment with a moving mold parting plane of the adjacent open mold in a manner that permits high speed operation of the in-mold labeling.

Claims

1. An in-mold labeler for a plastic blow molding machine having a rotary mold wheel that supports a plurality of molds for rotary movement along a rotary path about a mold wheel axis and for concomitant pivotal movement of mold sections of the molds between open and closed positions about associated mold axes that extend parallel with the mold wheel axis and with the mold sections opening in an outward direction from the mold wheel axis and symmetrically about associated mold parting planes that extend from the mold wheel axis through the associated mold axes, the in-mold labeler comprising:

a dispensing assembly including a base and a dispensing wheel that is rotatably mounted on the base about a dispensing wheel axis that extends parallel to the mold wheel axis, the dispensing wheel including a plurality of dispensing head assemblies each of which includes a support and a dispensing head mounted on the support for movement along a dispensing head axis of the support between pick and place positions, and each dispensing head including at least one label carrier for receiving a label in the pick position thereof and for transferring the label in the place position thereof to an adjacent open mold of the blow molding machine; and

an actuator for moving the support of each dispensing head assembly during a label depositing operation along the rotary path of the adjacent open mold about the mold wheel axis and for angularly positioning the support of the dispensing head assembly about a support axis such that the dispensing head axis moves in alignment with the moving mold parting plane of the adjacent open mold as the dispensing head is moved on the support during the label depositing operation from the pick position to the place position to deposit the label within the adjacent open mold in a manner that permits high speed operation of the in-mold labeling.

2. A plastic blow molding machine in-mold labeler as in claim 1 wherein the actuator includes a first cam mechanism that moves each dispensing head during the label depositing operation along the rotary path of the adjacent open mold, and the actuator also including a second cam mechanism that angularly positions the support of the dispensing head assembly about the support axis such that the dispensing head axis thereof moves in alignment with the moving mold parting plane of the adjacent open mold as the dispensing head is moved on the support during the label depositing operation from the pick position to the place position to deposit the label within the adjacent open mold in a manner that permits the high speed operation of the in-mold labeling.

3. A plastic blow molding machine in-mold labeler as in claim 2 wherein the dispensing wheel includes a plurality of tracks that extend radially from the dispensing wheel axis and are respectively associated with the dispensing head assemblies, each dispensing head assembly being mounted on the associated track for movement under control of the first cam mechanism, and each dispensing head assembly including a pivotal mount that mounts the support thereof for pivotal movement about an associated vertical axis under the control of the second cam mechanism.

4. A plastic blow molding machine in-mold labeler as in claim 3 further including a third cam mechanism including an operator for moving each dispensing head with its label carrier on the associated support between the pick position and the place position where the label carrier is positioned within the adjacent open mold to transfer the label carried thereby to the mold.

5. A plastic blow molding machine in-mold labeler as in claim 4 wherein the label carrier of each dispensing head is mounted on the dispensing head for movement between a retracted position and a label transfer position, the third cam mechanism including a cam member that is mounted on the base of the dispensing assembly and also including an operator that is operable to move the cam member toward and away from the blow molding machine, the cam member of the third cam mechanism including a dispensing head cam surface and also including a label carrier cam surface, each dispensing head including a dispensing head cam follower that is engaged by the dispensing head cam surface of the cam member of the third cam mechanism to move the dispensing head on the associated support between the pick and place positions, and each dispensing head including a label carrier cam follower that is engaged by the label carrier cam surface of the cam member of the third cam mechanism to move the label carrier between its retracted and label transfer positions with the dispensing head in its place position to transfer the label to the adjacent open mold.

6. A plastic blow molding machine in-mold labeler as in claim 5 further including a lock mechanism for locking the dispensing head from movement on the support of the dispensing head assembly and for locking the label carrier in its retracted position, the lock mechanism including an unlocking cam follower for releasing the lock mechanism, and the cam member of the third cam mechanism including an unlocking cam surface for engaging the unlocking cam follower of the lock mechanism to release the lock mechanism and permit movement of the dispensing head on the support between the pick and place positions under the impetus of the operator and to also permit movement of the label carrier between the retracted and label transfer positions.

7. A plastic blow molding machine in-mold labeler as in claim 6 wherein each dispensing head includes a pair of label carriers mounted on the dispensing head for movement between retracted and label transfer positions.

8. An in-mold labeler for a plastic blow molding machine having a rotary mold wheel that supports a plurality of molds for rotary movement along a rotary path about a mold wheel axis and for concomitant pivotal movement of mold sections of the molds between open and closed positions about associated mold axes that extend parallel with the mold wheel axis and with the mold sections opening in an outward direction from the mold wheel axis and symmetrically about associated mold parting planes that extend from the mold wheel axis through the associated mold axes, the in-mold labeler comprising:

a dispensing assembly including a base and a dispensing wheel that is rotatably mounted on the base about a dispensing wheel axis that extends parallel to the mold wheel axis, the dispensing wheel including a plurality of dispensing head assemblies each of which includes a support and a dispensing head mounted on the support for movement along a dispensing head axis of the support between pick and place positions, and each dispensing head including a pair of label carriers for receiving labels in the pick position thereof and for transferring the labels in the place position thereof to an adjacent open mold of the blow molding machine; and

an actuator including a first cam mechanism that moves the support of each dispensing head assembly during a label depositing operation along the rotary path of the adjacent open mold about the mold wheel axis, and the actuator including a second cam mechanism for angularly positioning the support of the dispensing head assembly about a support axis such that the dispensing head axis moves in alignment with the moving mold parting plane of the adjacent open mold as the dispensing head is moved on the support during the label depositing operation from the pick position to the place position to deposit the labels within the adjacent open mold in a manner that permits high speed operation of the in-mold labeling.

9. An in-mold labeler for a plastic blow molding machine having a rotary mold wheel that supports a plurality of molds for rotary movement along a rotary path about a mold wheel axis and for concomitant pivotal movement of mold sections of the molds between open and closed positions about associated mold axes that extend parallel with the mold wheel axis and with the mold sections opening in an outward direction from the mold wheel axis and symmetrically about associated mold parting planes that extend from the mold wheel axis through the associated mold axes, the in-mold labeler comprising:

a dispensing assembly including a base and a dispensing wheel that is rotatably mounted on the base about a dispensing wheel axis that extends parallel to the mold wheel axis, the dispensing wheel including a plurality of tracks that extend radially from the dispensing wheel axis, the dispensing wheel also including a plurality of dispensing head assemblies each of which has a support, the supports of the dispensing head assemblies being respectively mounted by the the tracks for radially movement with respect to the dispensing wheel axis, each dispensing head assembly including a dispensing head mounted on its support for movement along a dispensing head axis of the support between pick and place positions, each dispensing head including a pair of label carriers for receiving labels in the pick position thereof and for transferring the labels in the place position thereof to an adjacent open mold of the blow molding machine, and each dispensing head assembly including a pivotal mount that mounts its support for angular movement about a support axis with respect to the dispensing wheel;

an actuator including a first cam mechanism that moves the support of each dispensing head assembly during a label depositing operation along the rotary path of the adjacent open mold about the mold wheel axis, and the actuator including a second cam mechanism for angularly positioning the support of the dispensing head assembly about the support axis of its pivotal mount such that the dispensing head axis moves in alignment with the moving mold parting plane of the adjacent open mold as the dispensing head is moved on the support during the label depositing operation from the pick position to the place position to deposit the labels within the adjacent open mold in a manner that permits high speed operation of the in-mold labeling; and

a third cam mechanism including an operator for moving each dispensing head with its label carriers thereon between the pick position and the place position where the label carrier are positioned within the adjacent open mold to transfer the labels carried thereby to the mold.

10. A method for in-mold labeling a plastic blow molding machine having a rotary mold wheel that supports a plurality of molds for rotary movement along a rotary path about a mold wheel axis and for concomitant pivotal movement of mold sections of the molds between open and closed positions about associated mold axes that extend parallel with the mold wheel axis and with the mold sections opening in an outward direction from the mold wheel axis and symmetrically about associated mold parting planes that extend from the mold wheel axis through the associated mold axes, the in-mold labeling method comprising:

rotating a dispensing wheel of a dispensing assembly about a dispensing wheel axis that extends parallel to the mold wheel axis, with the dispensing wheel including a plurality of dispensing head assemblies each of which includes a support and a dispensing head mounted on the support for movement along a dispensing head axis of the support between pick and place positions, and with each dispensing head including at least one label carrier for receiving a label in the pick position thereof and for transferring the label in the place position thereof to an adjacent open mold of the blow molding machine; and

moving the support of each dispensing head assembly during a label depositing operation along the rotary path of the adjacent open mold about the mold wheel axis and angularly positioning the support of the dispensing head assembly about a support axis such that the dispensing head axis moves in alignment with the moving mold parting plane of the adjacent open mold as the dispensing head is moved on the support during the label depositing operation from the pick position to the place position to deposit the label within the adjacent open mold in a manner that permits high speed operation of the in-mold labeling.

11. A method for in-mold labeling as in claim 10 wherein a first cam mechanism moves each dispensing head during the label depositing operation along the rotary path of the adjacent open mold, and wherein a second cam mechanism angularly positions the support of the dispensing head assembly about the support axis such that the dispensing head axis thereof moves in alignment with the moving mold parting plane of the adjacent open mold as the label carrier is moved on the support during the label depositing operation from the pick position to the place position to deposit the label within the adjacent open mold in a manner that permits the high speed operation of the in-mold labeling.

12. A method for in-mold labeling as in claim 11 wherein the support of each dispensing head assembly is mounted on an associated one of a plurality of tracks that extend radially from the dispensing wheel axis, each dispensing head being controlled by the first cam mechanism, and a pivotal mount of each dispensing head assembly mounting the support of the associated dispensing head for pivotal movement about an associated vertical axis under the control of the second cam mechanism.

13. A method for in-mold labeling as in claim 12 wherein a third cam mechanism including an operator moves each dispensing head with its label carrier thereon between the pick position and the place position where the label carrier is positioned within the adjacent open mold to transfer the label carried thereby to the mold.

14. A method for in-mold labeling as in claim 13 wherein the label carrier of each dispensing head moves on the dispensing head between a retracted position and a label transfer position, an operator moves a cam member of the third cam mechanism on the dispensing assembly base toward and away from the blow molding machine, a dispensing head cam follower of each dispensing head is engaged by a dispensing head cam surface of the cam member of the third cam mechanism to move the dispensing head between the pick and place positions, and a label carrier cam follower of each dispensing head is engaged by a label carrier cam surface of the cam member of the third cam mechanism to move the label carrier between its retracted and label transfer positions with the dispensing head in its place position to transfer the label to the adjacent open mold.

15. A method for in-mold labeling as in claim 14 wherein a lock mechanism locks the dispensing head from movement on the support of the dispensing head assembly and locks the label carrier in its retracted position, an unlocking cam follower is actuated to release the lock mechanism, and an unlocking cam surface engages the unlocking cam follower of the lock mechanism to provide the actuation thereof that releases the lock mechanism and permit movement of the dispensing head on the support between the pick and place positions under the impetus of the operator as well as permitting the movement of the label carrier between the retracted and label transfer positions.

16. A method for in-mold labeling as in claim 15 wherein a pair of label carriers are supported for movement on each dispensing head between the retracted and label transfer positions.

17. A method for in-mold labeling a plastic blow molding machine having a rotary mold wheel that supports a plurality of molds for rotary movement along a rotary path about a mold wheel axis and for concomitant pivotal movement of mold sections of the molds between open and closed positions about associated mold axes that extend parallel with the mold wheel axis and with the mold sections opening in an outward direction from the mold wheel axis and symmetrically about associated mold parting planes that extend from the mold wheel axis through the associated mold axes, the in-mold labeling method comprising:

rotating a dispensing wheel of a dispensing assembly about a dispensing wheel axis that extends parallel to the mold wheel axis, with the dispensing wheel including a plurality of dispensing head assemblies each of which includes a support and a dispensing head mounted on the support for movement along a dispensing head axis of the support between pick and place positions, and with each dispensing head including a pair of label carriers for receiving associated labels in the pick position thereof and for transferring the labels in the place position thereof to an adjacent open mold of the blow molding machine; and

moving the support of each dispensing head assembly by a first cam mechanism during a label depositing operation along the rotary path of the adjacent open mold about the mold wheel axis and angularly positioning the support of the dispensing head assembly by a second cam mechanism such that the dispensing head axis moves in alignment with the moving mold parting plane of the adjacent open mold as the dispensing head is moved on the support during the label depositing operation from the pick position to the place position to deposit the labels within the adjacent open mold in a manner that permits high speed operation of the in-mold labeling.

18. A method for in-mold labeling a plastic blow molding machine having a rotary mold wheel that supports a plurality of molds for rotary movement along a rotary path about a mold wheel axis and for concomitant pivotal movement of mold sections of the molds between open and closed positions about associated mold axes that extend parallel with the mold wheel axis and with the mold sections opening in an outward direction from the mold wheel axis and symmetrically about associated mold parting planes that extend from the mold wheel axis through the associated mold axes, the in-mold labeling method comprising:

rotating a dispensing wheel of a dispensing assembly about a dispensing wheel axis that extends parallel to the mold wheel axis, with the dispensing wheel including a plurality of dispensing head assemblies each of which includes a support and a dispensing head mounted on the support for movement along a dispensing head axis of the support between pick and place positions, and with each dispensing head including a pair of label carriers for receiving associated labels in the pick position thereof and for transferring the labels in the place position thereof to an adjacent open mold of the blow molding machine;

moving the support of each dispensing head assembly by a first cam mechanism during a label depositing operation along the rotary path of the adjacent open mold about the mold wheel axis and angularly positioning the support of the dispensing head assembly by a second cam mechanism such that the dispensing head axis moves in alignment with the moving mold parting plane of the adjacent open mold; and

camming the dispensing head on the support by a third cam mechanism during the label depositing operation between the pick position and the place position and camming the label carriers between retracted and label transfer positions to deposit the label within the adjacent open mold in a manner that permits high speed operation of the in-mold labeling.