Copolymer coating for a hydrophobic membrane

• US 20030148017A1
• Filed: 12/07/2001
• Published: 08/07/2003
• Est. Priority Date: 12/07/2001
• Status: Abandoned Application

• Current Assignee: Fresenius USA Incorporated (Fresenius SE & Co. KGaA)
• Original Assignee: Fresenius USA Incorporated (Fresenius SE & Co. KGaA)
• Inventors: Ho, Chih-Hu, Cook, Justin W., Tuominen, Olli, Stroup, Eric W.
• Application Number:
  US10/013,323
• Publication Number:
  US 20030148017A1
• Time in Patent Office: Days
• US Class Current: 427/2.1
• CPC Class Codes: A61M 1/3672 Means preventing coagulation
• CPC Class Codes: A61M 1/3673 Anticoagulant coating, e.g. Heparin coating
• CPC Class Codes: B01D 63/021 Manufacturing thereof
• CPC Class Codes: B01D 63/0231 using supporting structures, e.g. filaments for weaving mats
• CPC Class Codes: B01D 67/0088 Physical treatment with compounds, e.g. swelling, coating or impregnation
• CPC Class Codes: B01D 67/0093 Chemical modification
• CPC Class Codes: B01D 67/00933 by addition of a layer chemically bonded to the membrane
• CPC Class Codes: C08G 2650/58 Ethylene oxide or propylene oxide copolymers, e.g. pluronics
• CPC Class Codes: C08J 2471/00 Characterised by the use of polyethers obtained by reactions forming an ether link in the main chain of polyacetals C08J2459/00; of epoxy resins C08J2463/00; of polythioether-ethers C08J2481/02; of polyethersulfones C08J2481/06; Derivatives of such polymers
• CPC Class Codes: C08J 7/0427 with only one layer of a composition containing a polymer binder with more layers C08J7/042
• CPC Class Codes: C08J 7/056 Forming hydrophilic coatings
• CPC Class Codes: C08L 81/06 Polysulfones; Polyethersulfones
• CPC Class Codes: C09D 171/02 Polyalkylene oxides

Abstract

A coating material and a method for coating a hydrophobic membrane with a copolymer that contains at least one hydrophilic segment and at least one hydrophilic segment, such as a PEO—PPO—PEO triblock copolymer, so that the surface of the membrane becomes hydrophilic. The hydrophilic coating helps repel biological molecules, thereby reducing the risk that these molecules will adsorb or deposit on the membrane surface. When the copolymers are modified with an active group, ligands can be immobilized on the copolymer through the active group so that specific molecules that will bind with the ligands can be targeted for immobilization on the copolymer coating, thereby improving the efficiency of the removal of specific targets.

Claims

1. A coated membrane for use in dialysis, hemodialysis, hemofiltration, hemodiafiltration or other end stage renal disease treatments comprising a hydrophobic membrane wherein at least one copolymer is attached to said hydrophobic membrane, and each copolymer is comprised of at least one hydrophobic segment and at least one hydrophilic segment.

2. A coated membrane as in claim 1, wherein said hydrophobic membrane is a semipermeable polysulfone membrane or semipermeable polyethersulfone membrane.

3. A coated membrane as in claim 1, wherein said hydrophobic segment is PPO and said hydrophilic segment is PEO.

4. A coated membrane as in claim 1, wherein said copolymer has the chemical structure formula:

5. A coated membrane as in claim 4, wherein the x=129 and the y=56 in said formula.

6. A coated membrane as in claim 1, wherein at least one of said hydrophilic segments has a modified active group attached to it.

7. A coated membrane as in claim 6, wherein said modified active group is comprised of at least one of a metal-chelating end group, primary amine group or pyridyl disulfide group.

8. A dialyzer for use in dialysis, hemodialysis, hemofiltration, hemodiafiltration or other end stage renal disease treatments having a hydrophobic membrane with at least one copolymer attached to said hydrophobic membrane, wherein said copolymer is comprised of at least one hydrophobic segment and at least one hydrophilic segment attached to said hydrophobic segment at its first end.

9. A dialyzer as in claim 8, wherein said hydrophobic membrane is a semipermeable polysulfone membrane or semipermeable polyethersulfone membrane.

10. A dialyzer as in claim 8, wherein said hydrophobic segment is PPO and said hydrophilic segment is PEO.

11. A dialyzer as in claim 8, wherein said copolymer has the chemical structure formula:

12. A dialyzer as in claim 11, wherein the x=129 and the y=56 in said formula.

13. A dialyzer as in claim 8, wherein at least one of said hydrophilic segments has a modified active group attached to it.

14. A dialyzer as in claim 13, wherein said modified active group is comprised of at least one of a metal-chelating end group, primary amine group or pyridyl disulfide group.

15. A method for coating a hydrophobic membrane for use in dialysis, hemodialysis, hemofiltration, hemodiafiltration or other end stage renal disease treatments comprising:

(1) dissolving at least one copolymer in water to form a solution, wherein said copolymer is comprised of at least one hydrophobic segment and at least one hydrophilic segment; and

(2) exposing said hydrophobic membrane to said solution so that said copolymer adheres to the surface of said hydrophobic membrane.

16. A method according to claim 15, wherein said hydrophobic membrane is a semipermeable polysulfone membrane or a semipermeable polyethersulfone membrane.

17. A method according to claim 15, wherein said hydrophobic segment is PPO and said hydrophilic segment is PEO.

18. A method according to claim 15, wherein said copolymer has the chemical structure formula:

19. A method according to claim 18, wherein the x=129 and the y=56 in said formula.

20. A method according to claim 15, wherein at least one of said hydrophilic segments has a modified active group attached to it.

21. A method according to claim 20, wherein said modified active group is comprised of at least one of a metal-chelating end group, primary amine group or pyridyl disulfide group.

22. A method according to claim 15, wherein said water is reverse osmosis, deionized water.

23. A method according to claim 15, wherein said solution has a weight/volume ratio that is less than the critical gel point for said solution.

24. A method according to claim 15, wherein said hydrophobic membrane is exposed to said solution for more than 2 minutes.

25. A method according to claim 15, wherein said solution is brought to a temperature of greater than 20 degrees Celsius before exposing said hydrophobic membrane to said solution.

26. A method according to claim 15, wherein said hydrophobic membrane is inside a dialyzer and said hydrophobic membrane is exposed to said solution by pumping said solution through at least one compartment of said dialyzer.

27. A dialysis set for use in dialysis, hemodialysis, hemofiltration, hemodiafiltration or other end stage renal disease treatments comprising a set of tubing, dialysate solution container, at least one pump, and a dialyzer, wherein said dialyzer has a hydrophobic membrane, at least one copolymer is attached to said hydrophobic membrane, and each copolymer is comprised of at least one hydrophobic segment and at least one hydrophilic segment.

28. A dialysis set as in claim 27, wherein said hydrophobic membrane is a semipermeable polysulfone membrane or semipermeable polyethersulfone membrane.

29. A dialysis set as in claim 27, wherein said hydrophobic segment is PPO and said hydrophilic segment is PEO.

30. A dialysis set as in claim 27, wherein said copolymer has the chemical structure formula:

31. A dialysis set as in claim 30, wherein the x=129 and the y=56 in said formula.

32. A dialysis set as in claim 27, wherein at least one of said hydrophilic segments has a modified active group attached to it.

33. A dialysis set as in claim 32, wherein said modified active group is comprised of at least one of a metal-chelating end group, primary amine group or pyridyl disulfide group.

34. A method for reducing the adsorption and deposition of blood constituents on a hydrophobic membrane surface for use in dialysis, hemodialysis, hemofiltration, hemodiafiltration or other end stage renal disease treatments comprising:

(1) dissolving at least one copolymer in water to form a solution, wherein said copolymer is comprised of at least one hydrophobic segment and at least one hydrophilic segment attached to said hydrophobic segment; and

(2) exposing said hydrophobic membrane to said solution so that said copolymer adheres to the surface of said membrane.

35. A method according to claim 34, wherein said hydrophobic membrane is a semipermeable polysulfone membrane or a semipermeable polyethersulfone membrane.

36. A method according to claim 34, wherein said hydrophobic segment is PPO and said hydrophilic segment is PEO.

37. A method according to claim 34, wherein said copolymer has the chemical structure formula:

38. A method according to claim 37, wherein the x129 and the y=56 in said formula.

39. A method according to claim 34, wherein at least one of said hydrophilic segments has a modified active group attached to it.

40. A method according to claim 34, wherein said modified active group is comprised of at least one of a metal-chelating end group, primary amine group or pyridyl disulfide group.

41. A method according to claim 34, wherein said water is reverse osmosis, deionized water.

42. A method according to claim 34, wherein said solution has a weight/volume ratio that is less than the critical gel point for said solution.

43. A method according to claim 34, wherein said hydrophobic membrane is exposed to said solution for more than 2 minutes.

44. A method according to claim 34, wherein said solution is brought to a temperature of greater than 20 degrees Celsius before exposing said hydrophobic membrane to said solution.

45. A method according to claim 34, wherein said hydrophobic membrane is inside a dialyzer and said hydrophobic membrane is exposed to said solution by pumping said solution through at least one compartment of said dialyzer.

46. A method for performing dialysis, hemodialysis, hemoperfusion, hemodiafiltration or other end stage renal disease treatments using a dialyzer that contains a hydrophobic membrane, wherein at least one copolymer is attached to said hydrophobic membrane and each copolymer is comprised of at least one hydrophobic segment and at least one hydrophilic segment.

47. A coated membrane as in claim 46, wherein said hydrophobic membrane is a semipermeable polysulfone membrane or semipermeable polyethersulfone membrane.

48. A coated membrane as in claim 46, wherein said hydrophobic segment is PPO and said hydrophilic segment is PEO.

49. A coated membrane as in claim 46, wherein said copolymer has the chemical structure formula:

50. A coated membrane as in claim 49, wherein the x=129 and the y=56 in said formula.

51. A coated membrane as in claim 46, wherein at least one of said hydrophilic segments has a modified active group attached to it.

52. A coated membrane as in claim 51, wherein a said modified active group is comprised of at least one of a metal-chelating end group, primary amine group or pyridyl disulfide group.

53. A method for performing dialysis, hemodialysis, hemoperfusion, hemodiafiltration or other end stage renal disease treatments comprising:

(1) taking fluid from a patient;

(2) pumping said fluid through a dialysis set, wherein said dialysis set includes a dialyzer with a hydrophobic membrane, wherein at least one copolymer is attached to said hydrophobic membrane and each copolymer is comprised of at least one hydrophobic segment and at least one hydrophilic segment; and

(3) returning said fluid to said patient.

54. A method according to claim 53, wherein said hydrophobic membrane is a semipermeable polysulfone membrane or semipermeable polyethersulfone membrane.

55. A method according to claim 53, wherein said hydrophobic segment is PPO and said hydrophilic segment is PEO.

56. A method according to claim 53, wherein said copolymer has the chemical structure formula:

57. A method according to claim 56, wherein the x129 and the y=56 in said formula.

58. A method according to claim 53, wherein at least one of said hydrophilic segments has a modified active group attached to it.

59. A method according to claim 58, wherein said modified active group is comprised of at least one of a metal-chelating end group, primary amine group or pyridyl disulfide group.