Drivetrain with hybrid transfer case
First Claim
1. A transfer case for use in a motor vehicle having an engine and first and second drivelines, comprising:
- an input shaft adapted to be driven by the engine;
a mainshaft;
an input clutch for selectively coupling said input shaft to said mainshaft;
a first output shaft adapted for connection to the first driveline;
a second output shaft adapted for connection to the second driveline;
a planetary gearset having a sun gear driven by said mainshaft, a ring gear, and planet gears rotatably supported from a carrier and which are meshed with said sun gear and said ring gear, said carrier operably connected to said first output shaft and a transfer assembly;
a direct clutch for selectively coupling said mainshaft to said carrier;
a low brake for selectively braking rotation of said ring gear;
a transfer clutch for transferring drive torque from said transfer assembly to said second output shaft; and
an electric motor for selectively driving said mainshaft
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Accused Products
Abstract
A hybrid transfer case includes a mainshaft, front and rear output shafts, an electric motor/generator connected to the mainshaft, and an input clutch for selectively coupling the transmission to the mainshaft. The transfer case further includes a planetary gearset having a sun gear driven by the mainshaft, a ring gear, and planet gears supported from a carrier. The carrier drives the rear output shaft and a transfer assembly couple to the front output shaft. A direct clutch is operable to selectively coupled the carrier for rotation with the mainshaft. A low brake is operable to selectively brake rotation of the ring gear. A transfer clutch controls the amount of drive torque delivered through the transfer assembly to the front output shaft. A hybrid control system is provided for controlling actuation of the various clutch and brake assemblies and the electric motor/generator to establish various drive modes.
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Citations
42 Claims
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1. A transfer case for use in a motor vehicle having an engine and first and second drivelines, comprising:
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an input shaft adapted to be driven by the engine;
a mainshaft;
an input clutch for selectively coupling said input shaft to said mainshaft;
a first output shaft adapted for connection to the first driveline;
a second output shaft adapted for connection to the second driveline;
a planetary gearset having a sun gear driven by said mainshaft, a ring gear, and planet gears rotatably supported from a carrier and which are meshed with said sun gear and said ring gear, said carrier operably connected to said first output shaft and a transfer assembly;
a direct clutch for selectively coupling said mainshaft to said carrier;
a low brake for selectively braking rotation of said ring gear;
a transfer clutch for transferring drive torque from said transfer assembly to said second output shaft; and
an electric motor for selectively driving said mainshaft - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21)
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22. A transfer case for use in a motor vehicle having an engine and first and second drivelines, comprising:
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an input shaft adapted to be driven by the engine;
a mainshaft;
an input clutch for selectively coupling said shaft to said mainshaft;
a first output shaft adapted for connection to the first driveline;
a second output shaft adapted for connection to the second driveline;
a planetary gearset having a sun gear driven by said mainshaft, a ring gear, and planet gears rotatably supported from a carrier and meshed with said sun gear and said ring gear, said carrier operably connected to said first output shaft and a transfer assembly;
a direct clutch for selectively coupling said mainshaft to said carrier;
a low brake for selectively braking rotation of said ring gear;
a transfer clutch for transferring drive torque from said transfer assembly to said second output shaft;
an electric motor for selectively driving said mainshaft; and
a control system for controlling actuation of said input clutch, said direct clutch, said low brake and said electric motor. - View Dependent Claims (23, 24, 25, 26)
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27. A hybrid motor vehicle, comprising:
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a powertrain including an internal combustion engine and a transmission;
a first driveline including a first axle driving a pair of first wheels;
a second driveline including a second axle driving a pair of second wheels;
a transfer case including an input shaft driven by said powertrain, a mainshaft, an input clutch for selectively coupling said input shaft to said mainshaft, a first output shaft operably connected to said first driveline, a second output shaft operably connected to said second driveline, a planetary reduction unit having a sun gear driven by said mainshaft, a ring gear and planet gears meshed with said sun and ring gears, said planet gears rotatably supported from a carrier which is fixed to said first output shaft, a transfer unit driven by said carrier, a direct clutch for selectively coupling said mainshaft to said carrier, a low brake for selectively braking rotation of said ring gear, a transfer clutch for selectively transferring drive torque from said transfer unit to said second output shaft, and an electric motor for driving said mainshaft; and
a control system for controlling actuation of said input clutch, said direct clutch, said low brake and said electric motor for defining an electric drive mode, a hybrid drive mode and a powertrain drive mode. - View Dependent Claims (28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42)
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Specification