Thin film encapsulation of MEMS devices
First Claim
Patent Images
1. A method of manufacturing a micro-electromechanical device comprising the steps of:
- forming a moving member on a first substrate such that a first sacrificial layer is disposed between the moving member and the substrate;
encapsulating the moving member, including the first sacrificial layer, with a second sacrificial layer;
coating the second sacrificial layer with a first film formed of a material that establishes an hermetic seal with the substrate; and
removing the first and second sacrificial layers.
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Abstract
A method of manufacturing a miniature electromechanical system (MEMS) device includes the steps of forming a moving member on a first substrate such that a first sacrificial layer is disposed between the moving member and the substrate, encapsulating the moving member, including the first sacrificial layer, with a second sacrificial layer, coating the encapsulating second sacrificial layer with a first film formed of a material that establishes an hermetic seal with the substrate, and removing the first and second sacrificial layers.
104 Citations
25 Claims
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1. A method of manufacturing a micro-electromechanical device comprising the steps of:
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forming a moving member on a first substrate such that a first sacrificial layer is disposed between the moving member and the substrate;
encapsulating the moving member, including the first sacrificial layer, with a second sacrificial layer;
coating the second sacrificial layer with a first film formed of a material that establishes an hermetic seal with the substrate; and
removing the first and second sacrificial layers. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15)
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16. A micro-electromechanical system (MEMS) device comprising:
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a first substrate;
a first control circuit formed on said first substrate and including a first actuation element;
a movable member formed on said first substrate in spaced relation to said first actuation element, said movable member being electrically conductive and movable in the direction of said first actuation element; and
a helmet defining a hermetically sealed chamber around said movable member, said helmet being formed by removing a sacrificial layer between said movable member and said helmet. - View Dependent Claims (17, 18, 19, 20, 21)
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22. A method of fabricating a micro-electromechanical system (MEMS) device comprising the steps of:
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forming a control circuit with an actuating element on a substrate;
defining a movable member above the actuating element by applying a first sacrificial layer over the actuating element, depositing a conductive material such that the material extends from the circuit to cover the first sacrificial layer, and removing portions of the sacrificial layer around the movable member but not between the moving member and the substrate;
encapsulating the moving member on all sides with a second sacrificial layer;
coating the second sacrificial layer with a material that forms an hermetic seal with the substrate; and
removing the first and second sacrificial layers. - View Dependent Claims (23, 24, 25)
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Specification