Biohazard treatment systems

• US 20030170151A1
• Filed: 09/30/2002
• Published: 09/11/2003
• Est. Priority Date: 03/08/2002
• Status: Abandoned Application

• Current Assignee: Next Safety, Inc.
• Original Assignee: Next Safety, Inc.
• Inventors: Hunter, Charles Eric, Hebrank, John H., McNeil, Laurie E., Wiener, Michael A., Narayan, Drew G.
• Application Number:
  US10/259,463
• Publication Number:
  US 20030170151A1
• Time in Patent Office: Days
• US Class Current: 422/186.3
• CPC Class Codes: A61L 2/10 Ultraviolet radiation
• CPC Class Codes: A61L 9/20 Ultraviolet radiation
• CPC Class Codes: B01J 19/006 Baffles
• CPC Class Codes: B01J 19/123 Ultraviolet light
• CPC Class Codes: B01J 2219/00191 Control algorithm
• CPC Class Codes: B01J 2219/0875 Gas
• CPC Class Codes: B01J 2219/0877 Liquid
• CPC Class Codes: B01J 2219/182 horizontal
• CPC Class Codes: C02F 1/325 Irradiation devices or lamp constructions
• CPC Class Codes: C02F 2201/3222 Units using UV-light emitting diodes [LED]
• CPC Class Codes: C02F 2201/3228 Units having reflectors, e.g. coatings, baffles, plates, mirrors
• CPC Class Codes: C02F 2201/326 Lamp control systems
• CPC Class Codes: C02F 2201/328 Having flow diverters (baffles)
• CPC Class Codes: C02F 2209/008 comprising telecommunication features, e.g. modems or antennas
• CPC Class Codes: C02F 2303/04 Disinfection
• CPC Class Codes: H05B 3/0052 for fluid treatments

Abstract

Systems and methods for exposing fluids and other materials that may contain biohazards to ultraviolet radiation are provided. One system for exposing a fluid includes a baffled conduit for conveying the fluid so that the fluid flow and its exposure to ultraviolet radiation is rendered more uniform. Other systems include feedback for determining when to replace light sources and filters and to ensure proper biodosimetry. Additional methods and systems for exposing fluids and other materials that may contain biohazards are also provided.

Claims

1. A system for exposing a fluid to ultraviolet radiation, wherein the fluid comprises at least one biohazard, the system comprising:

a conduit for conveying the fluid, wherein the conduit has an input, an output, a length, and a cross section along its length, wherein the fluid has a distribution in the conduit, and wherein the conduit is baffled so that the fluid flow is rendered more uniform while being conveyed through the conduit; and

at least one light-emitting device mounted to emit short-wavelength radiation in the conduit for neutralizing the biohazard.

2. The system of claim 1 wherein at least a portion of the conduit has an inner surface that attenuates ultraviolet light.

3. The system of claim 1 wherein the at least one device comprises at least one array of solid-state light-emitting devices.

4. The system of claim 3 wherein the conduit has at least one baffle, and at least one of the at least one array of devices is mounted on the baffle.

5. The system of claim 3 wherein the system is coupled to a fluid processing apparatus having an input and an output, wherein the system is coupled in a manner selected from a group consisting of the system input coupled to the apparatus output and the system output coupled to the apparatus input.

6. The system of claim 5 wherein the conduit is incorporated into the apparatus performing a function selected from a group consisting of air heating, air ventilating, air conditioning, air cleaning, and a combination thereof.

7. The system of claim 5 wherein the conduit is incorporated into the apparatus performing a function selected from a group consisting of liquid heating, liquid ventilating, liquid conditioning, liquid cleaning, and a combination thereof.

8. The system of claim 1 wherein the conduit has an interior surface that has at least a 50% reflectivity for the short-wavelength radiation.

9. The system of claim 1 further comprising:

a power supply supplying power at a sufficient voltage to drive the at least one array of devices; and

a controller for controlling the power to the at least one device.

10. The system of claim 1 wherein the controller comprises a cycle timer and a power switching device controlled by the timer to supply power to the at least one device.

11. The system of claim 10 wherein the cycle time supplies power to the at least one device at times selected from a group consisting of periodically, at predetermined times, and a combination thereof.

12. The system of claim 1 wherein the at least one device includes at least two arrays of devices that are substantially parallel, but not coplanar.

13. The system of claim 1 wherein the biohazard is selected from a group consisting of mold spores, microorganisms, and other biological organisms.

14. The system of claim 1 comprising a mechanism to regulate the fluid flow rate in the conduit such that the fluid is exposed to a predetermined radiation intensity for a predetermined period of time to receive a predetermined radiation dose.

15. The system of claim 1 wherein the radiation has an intensity along the length of the conduit, and wherein the system further comprises:

at least one photodetector positioned to monitor the intensity; and

a flow controller for adjusting the speed of the fluid in the conduit such that the fluid is exposed to a sufficient radiation dose to neutralize the at least one biohazard, wherein the adjusting is based on an output of the at least one photodetector.

16. The system of claim 15 further comprising:

a gas tank comprising a gas under pressure;

a pipeline in fluid communication with the gas in the tank;

a gas spout connected to the pipeline that can direct the gas toward the at least one array;

a gas valve for limiting gas flow in the pipeline; and

a gas controller coupled to the photodetector and the gas valve, wherein the photodetector generates and sends the status signal to the gas controller which opens and closes the gas valve.

17. The system of claim 1 wherein the cross section at at least one point along the length of the conduit is variable, and wherein the system further comprises a cross-sectional controller for adjusting the cross section at the at least one point such that the fluid is exposed to a sufficient radiation dose to neutralize the at least one biohazard.

18. The system of claim 1 further comprising a sorting device for physically segregating the fluid into at least a first constituent part and a second constituent part, and wherein at least one of the arrays of devices is mounted such that the first part is exposed to a different radiation intensity than the second part.

19. The system of claim 18 wherein the sorting device is selected from a group consisting of a centrifugal-force device, an electric-field device, an electro-magnetic device, a magnetic-field device, a gravitational-field device, porous screens, and any combination thereof.

20. A system for exposing a material to ultraviolet radiation, wherein the material comprises at least one biohazard, the system comprising:

a conveyor for conveying the material, wherein the conveyor has an input, an output, and a length;

at least one light-emitting device mounted to emit short-wavelength radiation at the material while being conveyed by the conveyor, wherein the radiation has an intensity along the length of the conveyor;

at least one photodetector positioned to monitor the intensity at at least one point along the length; and

a conveyor controller for adjusting the speed of the conveyor such that the material is exposed to a predetermined radiation dose sufficient to neutralize the at least one biohazard, wherein the adjusting is based on an output of the at least one photodetector.

21. The system of claim 20 wherein the at least one light-emitting device comprises an array of solid-state light emitting devices.

22. The system of claim 21 further comprising a sorting device for physically segregating the material into at least a first constituent part and a second constituent part, and wherein at least one of the arrays of devices is mounted such that the first part is exposed to a different radiation intensity than the second part.

23. The system of claim 21 wherein the sorting device is selected from a group consisting of a centrifugal-force device, an electric-field device, an electro-magnetic device, a magnetic-field device, a gravitational-field device, and any combination thereof.

24. A system for exposing a material to a directed beam of ultraviolet radiation, wherein the material comprises at least one biohazard, the system comprising:

at least one mobile light-emitting device mounted to emit short-wavelength radiation in the form of a beam having a direction; and

a controller for adjusting at least the direction of the beam such that the material is exposed to a predetermined radiation dose sufficient to neutralize the at least one biohazard.

25. The system of claim 24 wherein the at least mobile light-emitting device comprises an array of solid-state light emitting devices.

26. The system of claim 24 wherein the beam has an intensity, and wherein the system further comprises at least one remote photodetector positioned to monitor the intensity, wherein the adjusting is based on an output of the at least one photodetector.

27. The system of claim 24 wherein at least a portion of the controller is located remotely from the mobile device.

28. The system of claim 24 wherein the controller makes an adjustment selected from a group consisting of a beam direction adjustment, a beam intensity adjustment, a beam angle adjustment, and a combination thereof.

29. The system of claim 28 wherein the adjustment is made using at least one mirror.

30. A system for exposing a surface to a directed beam of ultraviolet radiation, wherein the surface has at least one biohazard, the system comprising:

a light source for emitting short-wavelength radiation in a direction;

a mirror device having at least one independently controllable mirror, wherein each mirror has a reflectivity greater than about 50% for the radiation;

a waveguide having an input and an output, wherein the input is positioned to receive at least a portion of the radiation and the output is positioned to direct toward the micro-mirror device; and

a mirror device controller coupled to the mirror device for controlling the orientation of each of the mirrors such that the surface is exposed to a predetermined radiation dose sufficient to neutralize the at least one biohazard.

31. The system of claim 30 wherein the mirror device comprises a micro-mirror device that comprises a plurality of micro-mirrors.

32. The system of claim 30 wherein the light source is selected from a group consisting of a mercury-vapor lamp, at least one light-emitting diode, and a combination thereof.

33. The system of claim 32 further comprising a reflector for reflecting radiation emitted by the light source toward the input of the waveguide.

34. The system of claim 32 further comprising a lens for directing radiation emitted by the light source toward the input of the waveguide.

35. The system of claim 32 further comprising a lens for directing radiation emitted by the light source toward the mirror device.

36. The system of claim 30 wherein the mirror device includes a cooling assembly that removes heat via contact with a fluid.

37. The system of claim 30 wherein the mirror device is mobile.

38. The system of claim 37 further comprising a track along which the mirror device can move.

39. The system of claim 38 wherein the track is mounted to a ceiling of a room and wherein the controller causes the mirror device to move along the track and causes the mirror device to direct a portion of the radiation such that any portion of the surface is exposed to a predetermined minimum dose of radiation.

40. The system of claim 39 further comprising a plurality of photodetectors located at different portions of the room, wherein at least one of the photodetectors is sensitive to the radiation and generates a signal indicative of an intensity of the radiation, wherein the controller causes the micro-mirror device to move and causes the mirror device to direct at least based on the signal.

41. The system of claim 38 wherein the track is mounted to a ceiling of a room and wherein the controller causes the mirror device to move along the track and causes the mirror device to direct a portion of the radiation such that any desired portion of the surface is exposed to a predetermined minimum dose of radiation.

42. The system of claim 38 further comprising at least one photodetector located at different portions of the room, wherein at least one of the photodetectors is sensitive to the radiation and generates a signal indicative of an intensity of the radiation, wherein the controller controls the movement and direction of the mirror device at least based on the signal.

43. The system of claim 37 further comprising a mobile vehicle for transporting the mirror device, wherein the controller causes the vehicle to move within the room and cause the micro-mirror device to direct a portion of the radiation such that any desired portion of the surface is exposed to a predetermined dose of radiation.

44. The system of claim 43 further comprising at least one photodetector located at different portions of the room, wherein the at least one photodetector is sensitive to the radiation and generates a signal indicative of an intensity of the radiation, wherein the controller controls the movement of the mobile device and direction of the mirror device at least based on the signal.

45. The system of claim 30 further comprising a device for determining a profile of the room and objects therein and for generating a profile information set that is used by the controller to determine how the mobile device and the direction of the mirror device is controlled.

46. A system for preventing and inactivating biohazards, wherein the system comprises:

at least one light emitting diode for emitting ultraviolet radiation; and

a flexible carrier onto which the at least one light emitting diode is mounted.

47. The system of claim 46 wherein the flexible carrier comprises a strip including a power cord that supplies power to the at least one light emitting diode.

48. The system of claim 47 further comprising a controller for supplying the power to the at least one diode in a manner selected from a group consisting of periodically, continually, and a combination thereof.

49. A method for exposing a material to a predetermined minimum dose of ultraviolet radiation, said method comprising:

conveying the material from an input to an output along a length;

exposing the material to short-wavelength radiation using a light-emitting device, wherein the radiation has an intensity along the length;

at least one photodetector positioned to monitor the intensity at at least one position along the length; and

adjusting the speed of the material while being conveyed such that the material is exposed to a predetermined minimum radiation dose sufficient to substantially neutralize the at least one biohazard, wherein the adjusting is based on an output of the at least one photodetector.

50. An apparatus for attenuating ultraviolet light for use with a system that inactivates biohazards using an ultraviolet light source, said system having a conduit coupled to a port, wherein the port is selected from a group consisting of an input and an output, wherein the apparatus comprises:

an ultraviolet light-absorbing surface disposed on an inner surface of the conduit.

51. The apparatus of claim 50 wherein the ultraviolet light-absorbing surface is a roughened surface.

52. The apparatus of claim 51 wherein the roughened surface is selected from a group consisting of a chemically etched surface and a coated surface.

53. The apparatus of claim 51 wherein the coated surface comprises a coating, and wherein the coating comprises:

a powder, and

a binding material.

54. The apparatus of claim 53 wherein the ultraviolet light has at least one wavelength, and the powder has a length scale on the order of the wavelength.

55. The apparatus of claim 54 wherein the powder is selected from a group consisting of a silicate glass powder, a ceramic powder, and any combination thereof.

56. A system for exposing air to ultraviolet radiation, wherein the air comprises at least one biohazard, the system comprising:

a conduit having a length and for conveying the air; and

at least one array of light-emitting devices mounted to emit short-wavelength radiation in the conduit for neutralizing the biohazard, wherein the array comprises at least two different types of ultraviolet light-emitting devices, wherein the at least two different types comprises a first type having a first peak wavelength and a second type having a second peak wavelength, wherein the first peak wavelength is different from the second peak wavelength.

57. The system of claim 56 wherein the first type of device is a mercury vapor lamp and the second type of device is a solid-state light-emitting diode.

58. The system of claim 56 wherein the first type of device is a solid-state light-emitting diode having a first peak wavelength and the second type of device is a solid-state light-emitting diode having a second peak wavelength.

59. The system of claim 56 wherein the first type of device is a mercury vapor lamp having a first optical filter with a first transmission spectrum and the second type of device is a mercury vapor lamp having a second optical filter with a second transmission spectrum.

60. The system of claim 56 further comprising a power controller for supplying power to each of the light-emitting devices according to a power distribution profile.

61. The system of claim 60 further comprising a biohazard detector coupled to the power controller, wherein the biohazard detector generates a detection signal in response to detecting a type of biohazard.

62. The system of claim 61 wherein the biohazard detector is coupled to the power controller through a communication network.

63. The system of claim 61 wherein the biohazard detector comprises a plurality of biohazard detectors, wherein each of the biohazard detectors is capable of detecting the type of biohazard.

64. The system of claim 61 wherein the power controller can, in response to receiving the detection signal, adjust the power distribution profile in accordance with the type of biohazard.

65. The system of claim 64 wherein the power controller comprises memory and wherein the power controller adjusts the distribution profile in accordance with a look-up table stored in the memory.

66. The system of claim 64 further comprising an ambient condition monitor and wherein the power controller adjusts the distribution profile in accordance with at least one monitored ambient condition.

67. The system of claim 66 wherein the ambient condition is selected from a group consisting of humidity and temperature.

68. The system of claim 56 wherein the at least two different types of light-emitting devices comprises a first type of device having a first peak wavelength between about 260 nm and about 280 nm and a second type having a second peak wavelength between about 280 nm and about 300 nm.

69. The system of claim 56 wherein the at least two different types of light-emitting devices comprises a first type of device having a first peak wavelength between about 260 nm and about 280 nm and a second type having a second peak wavelength between about 260 nm and about 280 nm.

70. The system of claim 56 having a wavelength treatment range between a lower limit and an upper limit, and wherein the at least two different types of light-emitting devices comprises a number of types of devices, each type having a different peak wavelength that is distributed between said lower and upper limits.

71. A system for exposing air to ultraviolet radiation, wherein the air comprises at least one biohazard, the system comprising:

a conduit having a killing zone, wherein the killing zone has a length in which the air is conveyed;

an array of light-emitting devices mounted to emit short-wavelength radiation in the conduit for neutralizing the biohazard;

at least one photodetector located in said conduit to sense an ultraviolet radiation intensity and generate a signal indicative of the ultraviolet radiation; and

a unit for determining, based on the at least one photodetector signal, whether any of the light-emitting devices require service.

72. The system of claim 71 further comprising a transmitter that transmits a maintenance signal to a maintenance service if any of the light-emitting devices were determined to require service.

73. The system of claim 72 wherein the maintenance signal comprises information indicative of the maintenance service required.

74. The system of claim 71 further comprising:

a filter located in series with the conduit;

a unit, coupled to the transmitter, for determining whether the filter requires replacement, wherein the transmitter transmits a replacement signal to a replacement service if any of the filter were determined to require replacement.

75. The system of claim 71 further comprising a filter located in series with the conduit, wherein the filter comprises a dust monitor that can generate a status signal indicative of an amount of dust trapped by the filter.

76. The system of claim 75 wherein the dust monitor sends the status signal to the unit when the amount of dust trapped by the filter exceeds a threshold amount.

77. The system of claim 75 wherein the dust monitor comprises:

a light-emitting diode mounted to the filter that emits a beam of light;

at least one reflective surface mounted to the filter positioned to reflect the beam of light; and

a photodetector mounted to the filter positioned to receive the beam of light after reflection from the reflective surface.

78. The system of claim 77 further comprising:

a gas tank comprising a gas under pressure;

a pipeline in fluid communication with the gas in the tank;

a gas spout connected to the pipeline that can direct the gas toward the array;

a gas valve for limiting gas flow in the pipeline; and

a gas controller coupled to the photodetector and the gas valve, wherein the photodetector generates and sends the status signal to the gas controller which opens and closes the gas valve.

79. An ozone reactive surface for use with an air processing system that inactivates airborne biohazards using an ultraviolet light source, wherein the ozone reactive surface comprises a material selected from a group consisting of an unsaturated organic polymer, a metal sulfide, a metal hydroxide, and any combination thereof.

80. The ozone reactive surface of claim 79 wherein the material comprises a metal sulfide, a metal hydroxide, and any combination thereof.