Electronic battery tester with battery failure temperature determination

• US 20030173971A1
• Filed: 03/14/2003
• Published: 09/18/2003
• Est. Priority Date: 03/14/2002
• Status: Active Grant

• Current Assignee: Interstate Battery Systems International Incorporated (Interstate Battery System of America, Inc.), Midtronics Incorporated
• Original Assignee: Interstate Battery System of America, Inc.
• Inventors: Brown, Dennis V., Bertness, Kevin I., Vonderhaar, J. David, Klang, James K.
• Granted Patent: US 6,930,485 B2
• Time in Patent Office: Days
• US Class Current: 324/441
• CPC Class Codes: G01R 31/385 Arrangements for measuring battery or accumulator variables for monitoring G01R31/382
• CPC Class Codes: G01R 31/386 using test-loads

Abstract

A method and apparatus for testing a storage battery is provided that generates a temperature at which the battery will fail to meet performance criteria. The use of a temperature-based system to rate battery performance provides a clearer understanding to those not skilled in the art of battery testing. The critical failure temperature is obtained using the battery parameters of open circuit voltage, temperature and a dynamic parameter such as conductance or resistance.

Claims

1. An electronic battery tester for testing a storage battery, comprising:

first and second Kelvin connections configured to electrically couple to terminals of the battery;

dynamic parameter measurement circuitry coupled to the Kelvin connections configured to provide a dynamic parameter output related to a dynamic parameter of the battery;

a voltage sensor configured to measure an open circuit voltage of the battery;

a temperature sensor configured to measure a battery temperature; and

calculation circuitry configured to provide a battery failure temperature for a desired output, the battery failure temperature is a function of the dynamic parameter, a battery rating, the open circuit voltage and the battery temperature.

2. The electronic battery tester of claim 1 wherein the dynamic parameter is measured using a time varying signal.

3. The electronic battery tester of claim 1 wherein the desired output is a discharge power level.

4. The electronic battery tester of claim 1 wherein the desired output is a discharge current level.

5. The electronic battery tester of claim 1 wherein the desired output is a discharge voltage level.

6. The electronic battery tester of claim 1 wherein the desired output is a discharge energy level.

7. The electronic battery tester of claim 1 wherein the temperature sensor employs an infrared signal to measure the battery temperature.

8. The electronic battery tester of claim. 1 wherein the dynamic parameter is a battery resistance.

9. The electronic battery tester of claim 1 wherein the dynamic parameter is a battery conductance.

10. The electronic battery tester of claim 1 wherein the battery rating is a cold cranking amp (CCA) battery rating.

11. The electronic battery tester of claim 1 wherein the calculation circuitry is configured to determine that the battery is bad if the battery failure temperature is greater than or equal to 70°

F. and the desired output is 9.6 volts.

12. The electronic battery tester of claim 1 wherein the calculation circuitry is configured to determine a range of temperature performance of a battery from a point reflecting that of a new battery to one that requires replacement.

13. The electronic battery tester of claim 12 wherein the temperature performance range is further divided into degrees of battery performance providing warnings of weakening batteries before complete failure.

14. A method for testing a storage battery comprising:

(a) obtaining a desired output rating of the battery;

(b) measuring a dynamic parameter of the battery;

(c) obtaining a temperature of the battery;

(d) measuring an open circuit voltage of the battery; and

(e) determining a battery failure temperature for the desired output as a function of the dynamic parameter, a rating of the battery, the temperature of the battery and the open circuit voltage of the battery.

15. The method of claim 14 wherein the measuring the dynamic parameter step (b) is carried out using a time varying signal.

16. The method of claim 14 wherein the desired output is a discharge power level.

17. The method of claim 14 wherein the desired output is a discharge current level.

18. The method of claim 14 wherein the desired output is a discharge voltage level.

19. The method of claim 14 wherein the desired output is a discharge energy level.

20. The method of claim 14 wherein the temperature of the battery is measured using an infrared signal.

21. The method of claim 14 wherein the dynamic parameter is a battery resistance.

22. The method of claim 14 wherein the dynamic parameter is a battery conductance.

23. The method of claim 14 wherein the battery rating is a cold cranking amp (CCA) battery rating.

24. An electronic battery tester implementing the method of claim 14.